TechnoInc SINCE Machine Maintenance

1 1986 Machine MaintenanceHTM0321006 Techno, Jericho TurnpikeNew Hyde Park, NY 11040 Tel: (516) 328-3970 Fax: (516) 358-2576 2010iTerms and Conditions for Limited Warranty and RepairsWarranty All Techno mechanical components are warranted against manufacturer s defects in material andworkmanship for a period of one (1) year from the time of shipment from Techno facilities. All Technoelectrical components are similarly warranted for a period of one (1) year from the time of shipment fromTechno facilities. Techno s sole obligation under this warranty is limited to repairing the product or, at itsoption, replacing the product without additional charge, provided the item is properly returned to Techno forrepair as described below.

2 The provisions of this warranty shall not apply to any product that has beensubjected to tampering, abuse, improper setup or operating conditions, misuse, lack of proper Maintenance ,or unauthorized user adjustment. Techno makes no warranty that its products are fit for any use or purpose towhich they may be put by the customer, whether or not such use or purpose has been disclosed to Techno inspecifications or drawings previously or subsequently provided, and whether or not Techno s products arespecifically designed and/or manufactured for such a purpose. NOTE: Drive motors (servo or stepper) areconsidered mechanical components. THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED.

3 ALLOTHER WARRANTIES, INCLUDING, BUT NOT LIMITED TO, ANY WARRANTY OFMERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, WHETHER EXPRESSED,IMPLIED, OR ARISING BY OPERATION OF LAW, TRADE USAGE, OR COURSE OF DEALING,ARE HEREBY DISCLAIMED. THERE ARE NO WARRANTIES THAT EXTEND BEYOND THEDESCRIPTION ON THE FACE of RemedyIn no event shall Techno be liable for any incidental, consequential, or special damages of any kind or naturewhatsoever. Techno is in no way liable for any lost profits arising from or connected to this agreement oritems sold under this agreement, whether alleged to arise from breach of contract, expressed or impliedwarranty, or in tort, including, without limitation, negligence, failure to warn, or strict ProcedureBefore returning any equipment in or out of warranty, the customer must first obtain a return authorization numberand packing instructions from Techno.

4 No claim will be allowed nor credit given for products returned without suchauthorization. Proper packaging and insurance for transportation is solely the customer s responsibility. Afterapproval from Techno, the product should be returned with a statement of the problem and transportationprepaid. If, upon examination, warranted defects exist, the product will be repaired or replaced at no charge, andshipped prepaid back to the customer. Return shipment will be by common carrier ( , UPS). If rapid delivery isrequested by customer, then such transport is at the customer s expense. If an out-of-warranty situation exists, thecustomer will be notified of the repair costs immediately.

5 At such time, the customer must issue a purchase orderto cover the cost of the repair or authorize the product to be shipped back as is, at the customer s expense. In anycase, a restocking charge of 20% will be charged on all items returned to ServiceRepairs are ordinarily done at Techno s New Hyde Park, New York facility, where all necessaryinstrumentation is available. This instrumentation is difficult to transport, so field service is severely limited,and will only be supplied at Techno s discretion. If field service is required and is performed at Techno s solediscretion, all relevant expenses, including transportation, travel time, subsistence costs, and the prevailingcost per hour (eight hour minimum) are the responsibility of the CircumstancesTechno is not liable for delay or failure to perform any obligations hereunder by reason of circumstances beyondits reasonable control.

6 These circumstances include, but are not limited to, accidents, acts of God, strikes orlabor disputes, laws, rules, or regulations of any government or government agency, fires, floods, delays orfailures in delivery of carriers or suppliers, shortages of materials, and any other event beyond Techno s Agreement/Governing LawThe terms and conditions contained herein shall constitute the entire agreement concerning the terms andconditions for the limited warranty described hereunder. No oral or other representations are in effect. ThisAgreement shall be governed in all respects by the laws of New York State. No legal action may be taken byany party more than one (1) year after the date of RESERVES THE RIGHT TO CHANGE DESIGNS, SPECIFICATIONS, PRICES, AND ANYAPPLICABLE DOCUMENTATION WITHOUT PRIOR of ContentsConventions Used in this Manual.

7 3 About the Maintenance Manual .. 31. Working With Extrusion Work Surfaces .. Using Fasteners .. Preparing Scavenger Surfaces .. 52. Lubrication Schedule of Double Rails .. Lubrication Schedule of Ball Screws .. Recommended Lubricants .. General Lubrication Specs for LC and RG .. General Lubrication for other Machines .. Lubrication for Ball Screws and Rails .. Cleaning and Lubricating The Gantry Axis on Series III Machines .. Mounting the Z Axis on Series III Gantry Table .. 103. Slides and Machines with Stepper Motors .. Techno Stepper Motor, Limit Switch Wiring for Circular Connector .. DB 9 Connector Motor and Limit Switch Wiring.

8 Techno Rotary Table 1and 5 Motor and Limit Switch Wiring .. Wiring of Techno 8 Lead Stepper Motors .. 134. Slides and Machines With Servomotors .. Servo Encoder Cable Connector Pinout .. Servo Power Cable Connector Pinouts .. Exploded View of Servomotor .. 165. Troubleshooting .. One Axis Does Not Home .. Slide Does Not Move to Home Position .. Motor Stalls During Travel .. Checking the Stepper Motor .. Checking the Ball Screw .. Slide Does Not Move Although Motor Spins Freely .. How to Remove the Motor Assembly from a Techno Series III Slide .. Exploded View of Stepper Motor .. Scale Factors .. 243 Conventions Used in this ManualThe following conventions are used throughout this manual:Bold type is used to highlight important information within the a note containing important information related to the a caution or warning message that there is a possibility of damage tothe equipment if certain guidelines are not the Maintenance ManualThe purpose of this manual is threefold:1.

9 Preventive maintenance2. Wiring and structural mapping3. Troubleshooting The first two sections provide some guidelines for using extrusion worksurfaces and for the lubrication of various parts of the Machine . Nomaintenance is required other than routine cleaning and lubrication. The third and fourth sections give pinout, wiring, and structural diagrams of thevarious main components of the Machine . The last section explains how to resolve operational difficulties, should theyarise. If you experience mechanical or electrical problems with your Machine ,turn to the appropriate section and follow the instructions to identify and isolatethe problem. If a problem persists, call Techno at (516) 328-3970 to receiveadditional NO CIRCUMSTANCES SHOULD EQUIPMENT BE ADJUSTEDOR DISASSEMBLED WITHOUT FIRST CONSULTING A of any Machine or part must be authorized.

10 A Techno representativemust be contacted for a return authorization number and shippinginstructions. TECHNO ASSUMES NO RESPONSIBILITY FOR ANYEQUIPMENT SENT BACK WITHOUT A RETURN AUTHORIZATIONNUMBER.)))))For Additional Documentation, see accompanying CD or visit our Web site: ,,,,,))))),,,,,)))))4)))))For Additional Documentation see accompanying CD or visit our Web site: Working With Extrusion Work SurfacesEXTRUSION WORK SURFACES COULD BE DAMAGED BY INAPPROPRIATE USE OFHARDWARE OR UNSUITABLE CLAMPING Using FastenersTechno offers a broad range of compatible hardware for use with the structural extrusions,enclosure profiles, and T-slot work surfaces of all of our bottoms on lower surface of T- withcaptive bolt T-slot lip covered by the clamped surfaceto prevent the nut from pulling withcaptive squarenutT-slot lip is unrestrained, nut can pullup, damaging upper lip covered by the clamped surfaceto prevent the nut from pulling length screw, spacer washers maybe length screw.