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TELEDYNE ANALYTICAL INSTRUMENTS (TAI)

TELEDYNE ANALYTICAL INSTRUMENTS (TAI)Ron DownieSystems Engineering ManagerMay 4, 2005 Comparison of Hydrocarbon Measurement TechnologiesTotal Hydrocarbon Analyzer in water (THC): Model 4080/4020 PPM Oil in Water UV Absorption Analyzer: 6600 PPM Oil in Water UV Fluorescence Analyzer: 6650 GENERAL DIFFERENCESANALYSISMODEL 4080 THC66006650 OIL ANALYSISFID (FLAME IONIZATION DETECTION)UV ABSORPTIONUV FLUORESCENCETECHNIQUELIQUID TO VAPOR STRIPPINGDIRECT FLOW THRU SENSINGDIRECT FLOW THRU SENSINGALL C+ IONS MEASURED FROM C-HAROMATIC FRACTIONS ABSORBAROMATIC FRACTIONS FLUORESCEDESIGNED TO MEASURE DISSOLVED HC SDESIGNED TO MEASURE EMULSIFIED OILSDESIGNED TO MEASURE EMULSIFIED OILSSAMPLINGPRESSURE/FLOW CONTROLEXTRACTIVEEXTRACTIVE OR IN-SITURANGE(S)5 PPM TO 1000 PPM3 PPM TO 200 PPM1 PPM TO 200 PPM(WITH DILUTION)300 PPM TO 1000 PPM300 PPM TO 2000 PPM300 PPM TO 2000 PPMLIMITATIONSTSS < 10 PPM OR FILTERTSS < 10% RANGETSS < 1000 PPMOIL CONTENT<10 PPM WITHOUT DILUTIONSEE RANGESEE RANGE- MEASUREVOLATILE C-H BONDED CPD SCPD S THAT ABSORB UV IN WATERCPD S THAT UV FLUORESCE IN WATER* TEMP/SAMPLENON-FREEZING TO < 50 OC USUALLYNON-FREEZING TO 120 OCNON-FREEZING TO 120 OC, BUT MORECOOLING PERFORMED-TEMP SENSITIVE, REQUIRES POSSIBLE CONTROL* SAMPLEMUST BE SINGLE PHASECONC S > 20 PPM RECOMMEND HOMOGENIZERCONC S > 20 PPM RECOMMEND HOMO

TELEDYNE ANALYTICAL INSTRUMENTS (TAI) Ron Downie Systems Engineering Manager May 4, 2005 Comparison of Hydrocarbon Measurement Technologies Total Hydrocarbon Analyzer in water (THC): Model 4080/4020

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Transcription of TELEDYNE ANALYTICAL INSTRUMENTS (TAI)

1 TELEDYNE ANALYTICAL INSTRUMENTS (TAI)Ron DownieSystems Engineering ManagerMay 4, 2005 Comparison of Hydrocarbon Measurement TechnologiesTotal Hydrocarbon Analyzer in water (THC): Model 4080/4020 PPM Oil in Water UV Absorption Analyzer: 6600 PPM Oil in Water UV Fluorescence Analyzer: 6650 GENERAL DIFFERENCESANALYSISMODEL 4080 THC66006650 OIL ANALYSISFID (FLAME IONIZATION DETECTION)UV ABSORPTIONUV FLUORESCENCETECHNIQUELIQUID TO VAPOR STRIPPINGDIRECT FLOW THRU SENSINGDIRECT FLOW THRU SENSINGALL C+ IONS MEASURED FROM C-HAROMATIC FRACTIONS ABSORBAROMATIC FRACTIONS FLUORESCEDESIGNED TO MEASURE DISSOLVED HC SDESIGNED TO MEASURE EMULSIFIED OILSDESIGNED TO MEASURE EMULSIFIED OILSSAMPLINGPRESSURE/FLOW CONTROLEXTRACTIVEEXTRACTIVE OR IN-SITURANGE(S)5 PPM TO 1000 PPM3 PPM TO 200 PPM1 PPM TO 200 PPM(WITH DILUTION)300 PPM TO 1000 PPM300 PPM TO 2000 PPM300 PPM TO 2000 PPMLIMITATIONSTSS < 10 PPM OR FILTERTSS < 10% RANGETSS < 1000 PPMOIL CONTENT<10 PPM WITHOUT DILUTIONSEE RANGESEE RANGE- MEASUREVOLATILE C-H BONDED CPD SCPD S THAT ABSORB UV IN WATERCPD S THAT UV FLUORESCE IN WATER* TEMP/SAMPLENON-FREEZING TO < 50 OC USUALLYNON-FREEZING TO 120 OCNON-FREEZING TO 120 OC, BUT MORECOOLING PERFORMED-TEMP SENSITIVE, REQUIRES POSSIBLE CONTROL* SAMPLEMUST BE SINGLE PHASECONC S > 20 PPM RECOMMEND HOMOGENIZERCONC S > 20 PPM RECOMMEND HOMOGENIZERIF NOT EMULSIFIED AT HIGHER CONC SCALIBRATIONMAKEUP HC OF CHOICE IN WATERSPECIFIC OIL OF INTERESTSPECIFIC OIL OF INTERESTALL HC S READ AS EQUIVALENTSALL OIL READ AS OIL OF INTERESTALL OIL READ AS OIL OF INTERESTPHYSICAL COND SPRESSURE > 10 PSIG.

2 OR PUMPGRAVITY FLOW TO 10 PSIG OR PUMPGRAVITY FLOW TO 10 PSIG OR PUMPIF NO HOMOGENIZER USEDIF NO HOMOGENIZER USEDMAINTENANCEFILTER CHANGE, SUPPORT GASESSOURCE LIFE 1 YEAR +SOURCE LIFE 3 YR, CLEANING SHSCALIBRATION, PREVENT HI TSSCLEANING SHS IF OIL SLUGS/RE-CALIBRATION CLEANING SHS IF OIL SLUGS/RE-CALIBRATIONTAI MODEL 4080 TOTAL HYDROCARBON ANALYSIS SYSTEMMore in depth information:4080 FEATURES: Measures Carbon Hydrogen bonded hydrocarbons in water, 0-2 ppm THC and up to typically 0-1000ppm Microprocessor based electronics (4020 new)* High sensitivity FID detection technologyWhen N2 is used to strip (remove) Hydrocarbons from water, the efficiency of doing this isrelated to the following:1)The polarity of the HC s, is related to their solubility in water (a polar solvent). Themore polar the HC s, the more soluble and therefore the more difficult they are to remove orstrip out. Alternatively, the less polar the less soluble and the easier the HC s are to strip outof water.

3 Example: C1 to C20 straight chain HC s are quite non-polar and can be stripped out ofwater easily. The more branched the HC s are, the less soluble they are in water and so more functional chemical groups there are in both the water as well as the HC s, themore difficult it its to remove them. These functional groups want to bond (cling to) the HC s,especially if the HC s have functional )The chemistry of the water; meaning what else is in the water to grab hold of theHC s. The more polar things in the water (water is then more contaminated), the more theywill want to keep polar HC s from leaving. The more purer the water is, the easier it is toremove HC s from chemistry of HC s are organic and contain many functional groups like:organic acids, esters, alcohols, amines, aliphatic (C1-C20) and aromatic (C6 andhigher like benzene, toluene, EB, Xylenes, Cumenes, napthalenes, anthracenes and manymore functional types.

4 The degree of the type and no of groups and whether branched orstraight determines how much can stay in water up to a saturated state. This may be at verylow ppms and is temperature related also. Toluene solubility in water is about 490ppm, at22 deg C. 700 ppm at 38 deg C, and 860 ppm soluble at 45 deg C. The solubility of water intoluene is 600ppm at 38 deg C, and 1400ppm at 57 deg C. The reasons for this is againbonding spacing to these functional groups vs the water bonds of Oxygen (with 2 unsharedvery negative attracting pair of elections, and the OH- group also highly attractive. So wateris a very polar molecule and therefore attracts polar In chemistry, one usuallyidentifies solubility with geometry, spacing, functional groups, and their polarity. Like dis-solves like, meaning polar attracts polar molecules. nonpolar likes nonpolar. Therefore, anonpolar molecule like C5 to C20 s come out of water easily than say polar molecules likeacetone, alcohols, amines, organic acids, esters, parameters are also important in the stripping from water efficiency.)

5 Flow rateof the stripping gas versus sample water flow. Temperature is also important as explainedabove with toluene. Contact time and surface area are also important. One requires thedesign be a small volume but long enough contact time to strip HC s out. Glass beads areused to reduce the volume and allow the gas to contact the water much more efficientlyusing more surface area contact. Temperature of the water is also important in the ability tostrip out HC s. A slightly higher water sample temperature will insure better stripping effi-ciency. This brings another important point. Vapor pressure of the HC sThe following important points must be considered for a full understanding of the correctoperation: the partitioning coefficient of any compound is affected by the relative liquid andgas flow rates and temperature at the partitioning zone. These items are simply yet carefullycontrolled:-Water flow (sample) by inlet pressure across a flowmeter or metering pump gas flow by a regulator across a restrictor-Temperature of the Teflon stripper column-High surface bead contact using a sparger for the dissolved gas/liquid separationAs long as these conditions remain constant, the partitioning coefficient remains constant and theinstrument repeatability is exceptionally COEFFICIENT TABLE FOR HYDROCARBONS FROM WATERSET UP CONDITIONS: 0-10,100,1000ppmACETONES ample water liquid flow rate into stripper=50 cc/minute; (range is 10-200 ccm)160 ccmN2 stripping purge flow rate into liter/minute; (range is.)

6 4 to 2 lpm).8 LPMD ryer back purge N2 flow rateapprox. 1 liters/minute 8-10 SCFH (4 LPM)Temperature of stripper 1 OC45 OCApproximate response time to 90% FSDunder 5 minutes (can be lowered with liquid and N2 orair flow rate changesHydrocarbonConcentration in H2O402R calibrated on CH4 Partitioning200 ccm Methane equivalentscoef s, 50 ccmFlowHexane2 ppm20 ppm as Methane10:1 40:1 Cyclohexane2 ppm93 :1 186:1 Benzene2 ppm276 ppm138:1 552:1 (.0018)Toluene2 ppm190 ppm95:1 380:1 Acetone2 ppm16 ppm8:1 32:1 EDC2 :1 76:1 DMF2 :1 14:1 Methanol2 :1 :1 Methylene dichloride 2 :1 57:1N,N DMAC2 :1 :11- Hexene2 ppm19:1 76:1 THF2 :1 27:1H2O, Tap0 ?< 1ppm - -5 The vapor pressure of the HC will determine or is greatly related to how much youcan remove from the water. The HC (or classes of polar and nonpolar HC s) may be satu-rated in the water.

7 Imagine the N2 at 1 Atm A (0 psig) coming out of the stripper is at someambient temperature. If one raises the water temperature of the sample, one can strip outmore but the HC s (depending upon the type, solubility and their vapor pressure) may con-dense out if the water is heated and HC s that come out are saturating the N2 stripper gas ata colder temperature. Don t forget, the water vapor with the HC vapors being stripped are at45-50OC. A dryer removes all the water vapor specifically before cooling the sample to allowthe dry enriched HC s to proceed to the FID detection analyzer. Meanwhile, the vaporpressure (vp) will determine how much the N2 can hold at ambient temperature and there-fore by looking at their vapor pressures with respect to the ambient temp that they will con-tact the gas out of the stripper, which determines how high a concentration one can see. Forexample:vp of c6 to c22 hc sC6H8 = hexane = [mmHg] at [ C]= 16% v/vC10H22 =decane1 mm Hg or 1315ppm at OC; 10mm Hg or at OCC15H32 = pentadecane = 1 mm Hg or 1315ppm at OC, 10mm = ,40mm= = nonadecane = 1mm Hg or 1315ppm at ; 10mm Hg or at ;40mm Hg or at 220 OCC22H46= Docosane = 1 mm Hg or 1315ppm at ; 10 mm or at10mm Hg or at 213 OC or 40mm Hg at OCEthylene Glycol = mm= at 20OC; = 26ppm = 10 Hg at 20 OC= %= ppm for Soybean oilSo you cant measure any higher than 13 ppm of soybean oil nor any other oil that has a lowvapor pressure at a low FID detector is also a factor in the sensitivity to detect HC s based upon theirnumber of carbons.

8 In general, a C1 or methane will be 6 times less sensitive than a C6 likeHexane, Cyclohexane and also Benzene. Besides the number of carbons, the ability ordegree of ionization in the flame also determines how sensitive the measurement can FID is not specific but very sensitive. Benzene can be seen down to low PPB s. There-fore, a C5 vs a C20 at the same low concentration of 1 ppm may respond 5-10 times morejust because of the number of oils (see soybean oil above) if they have sufficient vapor pressure and do notsaturate the N2. ( , choose N2 to water flows properly to prevent this) and also when theyare pumped into the FID detection system (usually 2-6 psig) can condense if not addressedas they have very, very low vapor pressures. It is best if the customer can provide to Tele-dyne the ratio profile of the C5 to C20 types (depending upon their concentrations in N2) toassure that they will not stick to nor condense to the tubing and pump before hitting theflame detection system.

9 This will be based upon their vapor pressures at expected concen-trations as they come out of the stripper and go into the pumping system at a slightly higherpressure. Also, the sample handling system (shs) is heated to 65 OC to assist in the vapor-ization before summarize, the stripping efficiencies of most HC s particularly those as nonpolar inwater are more than 99% removal provided they don t condense back because of theirvapor pressure. If they are present in very low ppm s and can be stripped out at 45 deg C,without saturation into N2, then at satisfactory measurement is quite simple to do. Thefollowing information list the typical detectable concentrations one can measure at the samephysical conditions of the N2 stripping flow and water sample flow one wishes to measure higher concentrations of heavier HC s, a dilution system is simple dilution system up front can reduce HC vapor pressures so that they don t con-dense based upon the info above.

10 Thereafter, the temp in the stripper can be reducedhopefully near room temp or slightly above so that the oils don t drop TAI 4020 FID is very sensitive even with a dilution. The 4020 can normally see 0-1 ppmmethane full scale, so many higher carbon homologs which are more sensitive are easilydetectable below 1 ppm. All the HC s present are calibrated per the customers choice orwhatever is the critical HC or class of HC s present in their water system that needs monitor-ing and control. TAI Model 4080 X purged for Hazardous AreaTotal Hydrocarbon ppm s in Water SystemGP 4080 on BackplateSample PumpSample FilterTemp ControlledStripper ControllerModel 402 REUT otal HydrocarbonAnalyzerDrierFreestanding RackDetachableRain/Sun RoofINTRODUCTIONT hrough this extensive application experience, TAI has been able to develop a revisedsystem design that is well suited for intended applications. TELEDYNE s oil in water analyz-ers have been used extensively in many applications where the ranges may be 0-1 ppm upto 0-200ppm Oil in water.


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