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THIS PAGE INTENTIONALLY (IFC) - Terex

this PAGE INTENTIONALLY LEFT BLANK (IFC) 1 TABLE OF CONTENTSAIR SYSTEM .. 4 110 VAC Coil Assemblies Asco Jucomatic 110 VAC Coil Assemblies SMC 2 Way Directional Control Valves 4 Way Directional Control Valves General & Misc ItemsBEARINGS .. 11 BELT CONVEYOR .. 12 Return Idler Assemblies Troughing Idler Assemblies Troughing Idler Assemblies Individual Rolls Hardware Common to Ross Idler Assemblies Radial Conveyors RossBUTTERFLY VALVES .. 16 Bray Butterflies Dynaflow (Virgo) Butterflies Keystone / Ultraflo Butterflies Wam Butterflies Weco ButterfliesCEMENT AERATION .. 22 CYLINDERS & GATES .. 24 Air Cylinders Johnson Plants Air Cylinders Ross Plants Aggregate Gates Ross Blocking Gate (E-Gate) Plug Valves & Gates JohnsonDISCHARGE HEADS ROSS .. 30 DISTRIBUTOR REMOTES .. 33 DUST COLLECTORS .. 34 Bag Type Dust Collectors Johnson Bag Type Dust Collectors Ross V 100 / V 200 / V 400 Parts V 700 / V 1400 / V 2100 / V 2800 Cartridge Type Dust Collector Parts Control Parts For 3 & 6 CP Dust Vents CPV Dust Collector Control Panel Dust Collectors C & WELECTRICAL PARTS.

3 NOTES: COMMON ABBREVIATIONS USED IN THIS GUIDE INCLUDE: TRB # Terex Roadbuilding Part Number BWD PT# Brownwood Part Number CHAMP PT# Champaign Part Number I/R Ingersoll Rand IMAGES ARE NOT SCALED TO SIZE.

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Transcription of THIS PAGE INTENTIONALLY (IFC) - Terex

1 this PAGE INTENTIONALLY LEFT BLANK (IFC) 1 TABLE OF CONTENTSAIR SYSTEM .. 4 110 VAC Coil Assemblies Asco Jucomatic 110 VAC Coil Assemblies SMC 2 Way Directional Control Valves 4 Way Directional Control Valves General & Misc ItemsBEARINGS .. 11 BELT CONVEYOR .. 12 Return Idler Assemblies Troughing Idler Assemblies Troughing Idler Assemblies Individual Rolls Hardware Common to Ross Idler Assemblies Radial Conveyors RossBUTTERFLY VALVES .. 16 Bray Butterflies Dynaflow (Virgo) Butterflies Keystone / Ultraflo Butterflies Wam Butterflies Weco ButterfliesCEMENT AERATION .. 22 CYLINDERS & GATES .. 24 Air Cylinders Johnson Plants Air Cylinders Ross Plants Aggregate Gates Ross Blocking Gate (E-Gate) Plug Valves & Gates JohnsonDISCHARGE HEADS ROSS .. 30 DISTRIBUTOR REMOTES .. 33 DUST COLLECTORS .. 34 Bag Type Dust Collectors Johnson Bag Type Dust Collectors Ross V 100 / V 200 / V 400 Parts V 700 / V 1400 / V 2100 / V 2800 Cartridge Type Dust Collector Parts Control Parts For 3 & 6 CP Dust Vents CPV Dust Collector Control Panel Dust Collectors C & WELECTRICAL PARTS.

2 39 CB-1 Equipment Manual Panels Ross MiscellaneousINDICATORS .. 43 LIMIT SWITCHES .. 45 LINERS ..46 MIXER DRUMS ..48 MIXERS JOHNSON ..50 Hydraulic Power Units MIXERS 52 Components Drive Components Hydraulic Cylinders & Components Hydraulic ComponentsMixer Accessories PNEUMATIC & ELECTRICAL VIBRATORS .. 57 SCREW CONEYOR COMPONENTS .. 58 Boss Exec Rustler 110, Rustler 160, Rustler II, Rustler R3 Uniplant 100 UniRover U1248 SHROUDS .. 60 Boots & ClampsGR Shrouds Shrouds for: Bandit B5, Bandit B12 Rustler R3 UniRover U1248 New Style 30 Discharge Head Standard Old Style 30 Discharge Head Uniplant & Old Style 24 Discharge Head WATER SYSTEM ..64 ATC Counters Badger Water Meters Common Parts For All Badger MetersWater Strainers ORDER FORM .. 672 this reference guide for Terex concrete plant parts is not all inclusive for every equipment model available. Every effort has been made to capture the parts for models still in operation, regardless of current production status.

3 Images are not scaled to form is provided at the back of this book if you need additional reference guides. Please send your request together with your contact information (company name / phone / fax / email), and pertinent mailing information using any of the following: Phone: (888) 837-3972 Fax: (405) 491-2323 Attn: Parts Literature & Support Email: Mail: Terex Roadbuilding Attn: Parts Literature / Customer Service PO Box 1985 Oklahoma City, OK 73101-1985 2008 Terex Corporation All Rights ReservedNo part of this manual may be reproduced in any way without the express prior written consent of Terex Corporation. Important Notes / Acknowledgments:Manufacturer s names and products listed in this guide are either registered trademarks or pending trademarks TM and used in a non-trademark manner for explanatory purposes Date: April 2008. Product specifications and prices are subject to change without notice or obligation.

4 The photographs and/or drawings in this document are for illustrative purposes only. Refer to the appropriate Operator s Manual for instructions on the proper use of this equipment. Failure to follow the appropriate Operator s Manual when using our equipment or to otherwise act irresponsibly may result in serious injury or death. The only warranty applicable to our equipment is the standard written warranty applicable to the particular product and sale, and Terex makes no other warranty, express or implied. Products and services listed may be trademarks, service marks or trade-names of Terex Corporation and/or its subsidiaries in the USA and other countries. All rights are reserved. Terex is a registered trademark of Terex Corporation in the USA and many other countries. IMPORTANT NOTICES3 NOTES:COMMON ABBREVIATIONS USED IN this GUIDE INCLUDE:TRB # Terex Roadbuilding Part NumberBWD PT# Brownwood Part NumberCHAMP PT# Champaign Part NumberI/R Ingersoll RandIMAGES ARE NOT SCALED TO SYSTEMS Rebuild kits for the Jucomatic valves are not available.

5 Complete banks of Jucomatic valves can be replaced by complete banks of SMC valves. The recommended air system lubricant for ALL Johnson-Ross air systems is Dextron type Automatic Transmission Fluid (ATF).110 VAC Coil Assemblies - ASCO JUCOMATIC DESCRIPTION TRB #: ASCO # BWD PT#:Two Position, Four-way, 55-76940 54301006 1275000498 Single Solenoid Type (3/4 body family) Inching, Three Position, , 55-77085 54301011 1275000179 Four-way, CLOSED CENTER Double Solenoid Type (3/4 body family) Manifold Type Sub-Base PS001603 1275000180(stacking type), NPT ports in end of manifoldSub-Base End-Plate Kit PS001604 355-00-188 (for SMC Sub-Bases)NOTES:5110 VAC Coil Assemblies - SMCS tandard 4-way air control valve on Bandit / Rustler / etc. plants. These valves are mounted in banks on a manifold type sub base. Two types of valves are used: (a) Two position, single solenoid valves control fill gates and the water system; and (b) Three position, double solenoid valves are used on the batcher discharge gates to provide inching Position, Four-way, 55-76480 NVFS5110-3 DZA 1275001024 Single Solenoid Type (3/4 body family) Repair Kit: PS001424 KT-VFS5110 Pilot.

6 Valve assy: PS001423 SF4-3FA-30 Inching Three Position, 55-76479 NVFR5310-3 DZA 1275001025 Four-way, CLOSED CENTER,Double Solenoid Type (3/4 body family) Repair Kit: PS001425 KT-VFR5300 Pilot valve assy: PS001109 SF4-3FA-70 Manifold Type Sub-Base 55-76484 MBF5710-04-1 1275601027(stacking type), NPTports in end of manifoldSub-Base End-Plate Kit 55-76485 MEF573LR-06-01 1275601026(for SMC Sub-Bases)Three Position, Four-way, 55-76539 VFS5410-3 DZAOPEN CENTER, Double Solenoid Type (3/4 body family), NON-Inching (Used on 1248 swing-chute with transit-mix discharge option) DESCRIPTION TRB #: SMC# BWD PT#:AIR SYSTEMS62 WAY DIRECTIONAL CONTROL VALVES110 VAC Coil Assemblies - ASCO 3/8 2-way, pilot operated. 55-77236 8210G93 1275001008 Used for aeration and vibrator actuation Repair Kit: 55-77820 302372 Coil: 55-77051 238610-032-D 3/4 2-way, pilot operated 55-76457 8210G95 1275000532 Used for aeration and vibrator actuation Repair Kit: 55-77821 302276 Coil: 55-77051 238610-032-D 1 1/4 2-way, pilot operated.

7 55-47647 8210G8 Used for trim water on 1248 sand similar applications. Repair Kit: 55-77840 302280 Coil: 55-77053 238210-032-D 1 1/2 2-way, pilot operated. 55-77839 8210G22 1275001368 Used for aeration actuation insystems with low pressure-high volume aerator pumps. Repair Kit: 55-77822 302284 Coil: 55-77053 238210-032-D Pulse-Jet Valve 1 , 2-way, 55-76609 8353G41 1275000392pilot controlled Pulse-Jet valvefor 1, 3, & 6 CP, and , 12, 16, 24, 32,and 40 CPV Central Dust Collectors Repair Kit: 55-77823 316563 Coil: 55-77053 238210-032-D Four-way, Two Position, 55-76925 551-00-106 1275000798 Single Solenoid Type (1/8 body, 1/4 ports, NAMUR Interface, for water butterfly actuators) Repair Kit (Spool & seal kit): 55-77824 K-1000-00 Repair Kit (Pilot seal kit): 55-77825 978-00-519 DESCRIPTION TRB #: ASCO# BWD PT#:AIR SYSTEMS74 WAY DIRECTIONAL CONTROL VALVES 110 VAC Coil Assemblies - PARKER / SCHRADER BELLOWSNOTE: The L705 two position and L695 three position valves are complete stand-alone valve assemblies.

8 The L675 two position and L665 three position valves require a separate Position, Four-way, Single 55-47674 L705-49-102-53 Solenoid type with integral sub-base (1/2 ports) Replaces L645-39-102 Repair Kit: 55-73067 K352 124 Shock Pad: 55-74143 K983 002 Inching, Three Position, Four-way, 55-77319 L695-49-211-53 Double Solenoid Type with integralsub-base (1/2 ports) Repair Kit: 55-89747 K352 126 Shock Pad: 55-77827 K983 004 Two Position, Four-way, Single 55-76767 L675-39-102-53 Solenoid Type with separate sub-base(3/8 body family) Repair Kit: 55-73067 K352 124 Shock Pad: 55-74143 K983 002 Inching, Three Position, Four-way, 55-76933 L665-39-211-53 Double Solenoid Type with separate sub-base (3/8 body family) Repair Kit: 55-89747 K352 126 Shock Pad: 55-77827 K983 004 Single Station Sub-Base, 1/2 ports 55-77320 K022-091(stand alone, for L665 & L675 series valves) DESCRIPTION TRB #: P/SB# AIR SYSTEMS8 Manifold Type Sub-Base, 1/2 ports 55-76768 K142-231(for L665 & L675 series valves)Two Position, Four-way, Single Solenoid 55-47682 L485-29-102-53 Type with integral sub-base (1/4 ports) Repair Kit: 55-47677 K352 150 Shock Pad: 55-77826 K983 001 Two Position, Four-way, Single Solenoid 55-76840 L705-39-102-53 Type with integral sub-base (3/8 ports) Repair Kit: 55-73067 K352 124 Shock Pad: 55-74143 K983 002 Inching, Three Position, Four-way, 55-47707 L695-39-211-53 Double Solenoid Type with integral sub-base (3/8 ports) Repair Kit: 55-89747 K352 126 Shock Pad: 55-77827 K983 004 AIR SYSTEMS DESCRIPTION TRB #.

9 P/SB# 4 WAY DIRECTIONAL CONTROL VALVES 110 VAC Coil Assemblies - PARKER / SCHRADER BELLOWSNOTE: The L705 two position and L695 three position valves are complete stand-alone valve assemblies. The L675 two position and L665 three position valves require a separate & MISCELLANEOUS ITEMS SMC AIR CONTROL & TUBE FITTINGSFlow Control, 3/8 MNPT x 3/8 FNPT 55-77049 Flow Control, 1/2 MNPT x 1/2 FNPT 55-77631 Quick Exhaust Assy, 1/2 MNPT x 1/2 Tube 55-77550 Quick Exhaust Assy, 3/8 MNPT x 1/2 Tube 55-77629 Fitting, 1/2 MNPT x 1/2 Tube 55-76470 Fitting, 1/2 MNPT x 3/8 Tube 55-76471 Fitting, 1/4 MNPT x 3/8 Tube 55-76472 Fitting, 3/4 MNPT X 3/4 Tube, 3/4 Ferrule Nut 55-76467 Fitting, 3/8 MNPT x 3/8 Tube 55-77047 Fitting, 3/8 MNPT x 1/2 Tube 55-77048 Fitting, 3/8 MNPT x 3/8 Tube, Aeration L 55-76581 Fitting, 3/8 MNPT x 3/8 Tube, Aeration T 55-76580 Fitting, M4 to 1/4 MNPT (for WAM Butterflies)

10 55-76616 Tubing, 3/4 Air Brake Tubing 55-76453 Tubing, 3/8 Air Brake Tubing 55-76454 Tubing, 1/2 Air Brake Tubing 55-76455 AIR SYSTEMS DESCRIPTION TRB #: 10 GENERAL & MISCELLANEOUS ITEMS MISCELLANEOUS AIR SYSTEM PARTSAuto Drain Assy, 1/2 inlet port 55-77876 Dryer 5MC, 3/4 body 77 SCFM 55-77148 Gauge, 160 PSI 55-765473/4 Regulator 55-764483/4 Filter 55-769833/4 Filter, Auto Drain for Bowl Assy 55-778703/4 Filter, Bowl Assy, metal 55-77872 (sight gauge & auto drain) 3/4 Filter, Element (40 micron) 55-778693/4 Filter, Twist Drain for Bowl Assy 55-778713/4 Lubricator 55-769843/4 Lubricator, Bowl Assy (metal) 55-778733/4 Lubricator, Sight Dome & Fill Cap 55-77874 DESCRIPTION TRB #: AIR SYSTEMS DESCRIPTION TRB #: AIR COMPRESSOR PARTSI ntake Filter, for 10 HP I/R Compressor 55-77155 Drive Belt, for 10 HP I/R Compressor 55-PS002281 Tank Gauge, for all I/R Compressors 55-PS002280 Synthetic Oil, for all I/R Compressors 55-7714011 BEARINGS DESCRIPTION TRB #: Plug valve bearing 55-12514-102414 bolt flange, std duty, 1-1/2 55-850794 bolt flange, std duty, 2 55-821584 bolt flange, std duty, 2-3/16 55-400674 bolt flange, std duty, 2-1/2 55-824224 bolt flange, std duty, 3 55-891232 bolt flange, std duty, 1-1/2 55-40070 Needle type roller bearing 55-40079 Pillow Block, std duty, 1 55-40105 Pillow Block, std duty, 1-15/16 55-40107 Pillow Block, std duty, 2-7/16 55-71231 Pillow Block, std duty, 2-15/16 55-71233 Pillow Block, std duty, 2 55-73883 GENERAL & MISCELLANEOUS ITEMS12 BELT CONVEYOR DESCRIPTION TRB #: champ PT# BWD PT#.


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