*TM 5-3805-262-24P - Liberated Manuals.com

1 * tm 5 -3805-262-24 PTECHNICAL MANUALFIELD AND SUSTAINMENT MAINTENANCEREPAIR PARTS LIST AND SPECIAL TOOLS LIST (RPSTL)FORLOADER, SCOOP TYPE, DED,4 X 4, ARTICULATED FRAME STEER,2-1/2 CUBIC YARD( CASE MODEL MW24C)(NSN 3805-01-150-4814)*Supersedes TM 5-3805-262-24P dated 30 July 1992, including all STATEMENT A - Approved for public release. Distribution is , DEPARTMENT OF THE ARMYDECEMBER 2008only Left page is (B Blank) tm 5 -3805-262-24 PLIST OF EFFECTIVE PAGES/WORK PACKAGES-NOTE: This manual supersedes TM 5-3805-262-24P dated 30 July 1992, including all changes. Zero in the Change No. column indicates an original page or work of issue for the original manual is:Original .. 19 December 2008 TOTAL NUMBER OF PAGES FOR FRONT AND REAR MATTER IS 20 AND TOTAL NUMBER OF WORK PACKAGES IS 3, CONSISTING OF THE FOLLOWING:Front Cover (2 pgs).

2 0i thru vi (6 pgs) .. 0WP 0001 (6 pgs) .. 0WP 0002 (364 pgs) .. 0WP 0003 (102 pgs) .. 0 Back Cover (2 pgs) .. 0* tm 5 -3805-262-24 PiHEADQUARTERSDEPARTMENT OF THE ARMYW ashington, , 19 December 2008 TECHNICAL MANUALFIELD AND SUSTAINMENT MAINTENANCEREPAIR PARTS AND SPECIAL TOOLS LIST (RPSTL)FORLOADER, SCOOP TYPE, DED,4 X 4, ARTICULATED FRAME STEER,2-1/2 CUBIC YARD( CASE MODEL MW24C)(NSN 3805-01-150-4814)Current as of October 6, 2008 REPORTING ERRORS AND RECOMMENDING IMPROVEMENTSYou can help improve this publication. If you find any errors, or if you would like to recommend anyimprovements to the procedures in this publication, please let us know. The preferred method is to submit yourDA Form 2028 (Recommended Changes to Publications and Blank Forms) through the Internet, on the ArmyElectronic Product Support (AEPS) website.

3 The Internet address is The DA Form2028 is located under the Public Applications section in the AEPS Public Home Page. Fill out the form and clickon SUBMIT. Using this form on the AEPS will enable us to respond quicker to your comments and bettermanage the DA Form 2028 program. You may also mail, E-mail, or fax your comments or DA Form 2028 directlyto the Army TACOM Life Cycle Management Command. The postal mail address is Army TACOM LifeCycle Management Command, ATTN: AMSTA-LC-LMPP/TECH PUBS, 1 Rock Island Arsenal, Rock Island, IL61299-7630. The E-mail address is The fax number is DSN 793-0726 orCommercial (309) 782-0726.*Supersedes TM 5-3805-262-24P dated 30 July 1992 including all changes. DISTRIBUTION STATEMENT A-Approved for public release.

4 Distribution is unlimited. tm 5 -3805-262-24 PTABLE OF CONTENTSI llus/FigWP/PageiiRepair Parts and Special Tools List (RPSTL) Introduction .. 0001 Repair Parts List .. 0002 GROUP 01 ENGINEENGINE AND 0002-3 CYLINDER BLOCK ASSEMBLY ..2 0002-5 CYLINDER HEAD ..3 0002-7 CRANKSHAFT ..4 0002-9 FLYWHEEL AND HOUSING ..5 0002-11 PISTON AND CONNECTING 0002-13 ROCKER ARMS AND VALVES ..7 0002-15 TIMING GEAR COVER AND IDLER 0002-19 CAMSHAFT ..9 0002-21 OIL PUMP ..10 0002-23 OIL PAN ..11 0002-25 OIL FILTER, DIPSTICK, COOLER, AND SAMPLING VALVE ..12 0002-29 GROUP 03 FUEL SYSTEMFUEL INJECTOR LINES.

5 14 0002-31 FUEL INJECTOR ..15 0002-33 FUEL INJECTION PUMP MOUNTING AND 0002-35 FUEL INJECTION PUMP ..17 0002-37 FUEL INJECTION PUMP GOVERNOR ..18 0002-41 FUEL INJECTION PUMP FEEDPUMP ..19 0002-45 ELECTRIC FUEL PUMP LINES ..20 0002-47 ELECTRIC FUEL PUMP ..21 0002-49 AIR 0002-51 FUEL TANK AND LINES ..23 0002-53 FUEL 0002-55 COLD START KIT ..25 0002-59 GROUP 04 EXHAUST SYSTEMMUFFLER AND PIPE ..27 0002-61 GROUP 05 COOLING SYSTEMRADIATOR.

6 28 0002-63 WATER MANIFOLD AND 0002-65 WATER PUMP ..30 0002-67 FAN 0002-69 GROUP 06 ELECTRICAL SYSTEM ALTERNATOR AND MOUNTING ..32 0002-71 ALTERNATOR ..33 0002-73 STARTER AND 0002-75TM 5-3805-262-24 PTABLE OF CONTENTS (Continued)Illus/FigWP/PageiiiSTARTER ..35 0002-77 LEFT HAND INSTRUMENT PANEL ..36 0002-81 RIGHT HAND INSTRUMENT PANEL ..37 0002-83 HOURMETER/TACHOMETER ..38 0002-87 RETURN TO DIG AND BUCKET HEIGHT 0002-89 AUXILIARY STEERING ELECTRICAL SYSTEM ..40 0002-91 FRONT FLOOD AND DRIVING LAMPS AND MOUNTING.

7 41 0002-95 REAR FLOOD LIGHTS ..42 0002-97 BLACKOUT DRIVING LAMP ..43 0002-101 STOP AND TAIL LIGHT ..44 0002-103 BLACKOUT STOP LIGHT-TAIL LIGHT ..45 0002-105 SENDING UNITS AND WARNING 0002-107 BATTERIES,SLAVE RECEPTACLE, AND BATTERY DISCONNECT47 0002-111 FRONT WIRING HARNESS ..48 0002-113 REAR WIRING HARNESS ..49 0002-115 BLACKOUT WIRING HARNESS ..50 0002-117 CAB UPPER WIRING HARNESS ..51 0002-119 CAB LOWER WIRING HARNESS ..52 0002-121 CAB CONSOLE WIRING HARNESS ..53 0002-123 GROUP 07 TRANSMISSIONTRANSMISSION 0002-125 TORQUE CONVERTER GROUP.

8 55 0002-127 CONVERTER HOUSING ..56 0002-129 TRANSMISSION GROUP ..57 0002-131 TRANSMISSION CASE ..58 0002-133 FORWARD CLUTCH AND PLANETARY 0002-135 REVERSE CLUTCH AND PLANETARY ASSEMBLY ..60 0002-137 HIGH RANGE CLUTCH AND PLANETARY ASSEMBLY ..61 0002-139 OUTPUT SHAFT ..62 0002-141 CONTROL VALVE AND 0002-143 TRANSMISSION CONTROL LINKAGE ..64 0002-145 CHARGING PUMP ..65 0002-149 FILTER AND LINES ..66 0002-151 TRANSMISSION COOLER 0002-153 GROUP 09 PROPELLER, PROPELLER SHAFTS, UNIVERSAL JOINTS, COUPLER AND CLAMP ASSEMBLIES FRONT DRIVE SHAFT ASSEMBLY.

9 68 0002-155 CENTER DRIVE SHAFT 0002-157 REAR DRIVE SHAFT ASSEMBLY ..70 0002-159 GROUP 10 FRONT AXLEFRONT AXLE ASSEMBLY AND MOUNTING ..71 0002-161 FRONT AXLE DIFFERENTIAL CARRIER ASSEMBLY ..72 0002-163 FRONT AXLE PLANETARY ASSEMBLY ..73 0002-167TM 5-3805-262-24 PTABLE OF CONTENTS (Continued)Illus/FigWP/PageivGROUP 11 REAR AXLEREAR AXLE ASSEMBLY AND MOUNTING ..74 0002-169 REAR AXLE DIFFERENTIAL CARRIER ASSEMBLY ..75 0002-171 REAR AXLE PLANETARY ASSEMBLY ..76 0002-175 GROUP 12 BRAKES PARKING BRAKE SYSTEM ..77 0002-177 PARKING BRAKE ..78 0002-179 SERVICE BRAKES ..79 0002-181 HYDRAULIC BRAKE SYSTEM HOSES, LINES, AND FITTINGS ..80 0002-183 SERVICE BRAKE CALIPER ..81 0002-185 BRAKE HYDRAULIC RESERVOIR ..82 0002-187 AIR BRAKE SYSTEM HOSES, LINES, AND 0002-189 BRAKE 0002-193 BRAKE TREADLE AND VALVE ASSEMBLY.

10 85 0002-195 AIR RESERVOIR ..86 0002-197 DOUBLE CHECK VALVE AND STOP LIGHT SWITCH ..87 0002-199 PRESSURE PROTECTION 0002-201 AIR COMPRESSOR ASSEMBLY ..89 0002-203 GOVERNOR ASSEMBLY ..90 0002-207 AIR COMPRESSOR HOSES, LINES, FITTINGS, AND ALCOHOL EVAPORATOR ..91 0002-211 GROUP 13 WHEELS AND TRACKSWHEEL AND TIRE 0002-215 GROUP 14 STEERINGSTEERING WHEEL ..93 0002-217 STEERING GEAR AND STEERING COLUMN MOUNTING ..94 0002-219 STEERING GEAR AND STEERING COLUMN ..95 0002-221 AUXILIARY/EMERGENCY STEERING PUMP, MOTOR AND MOUNTING ..96 0002-223 AUXILIARY STEERING MOTOR ..97 0002-225 STEERING SYSTEM HOSES, LINES, AND FITTINGS.