TRUCK, FORK LIFT, CLEAN BURN, DIESEL ENGINE DRIVEN, …

1 tm10 - 3930 -657-24 PTECHNICAL MANUALUNIT,DIRECT SUPPORT,ANDGENERAL SUPPORT MAINTENANCEREPAIR PARTS AND SPECIAL TOOLS LISTS(INCLUDING DEPOT MAINTENANCE REPAIRPARTS LISTS AND SPECIAL TOOL LISTS) truck , fork LIFT, CLEAN BURN, DIESEL ENGINE DRIVEN, 4,000 LB. CAPACITY, 144 INCH LIFT, PNEUMATIC TIRED, MHE 265,HYSTER MODEL H40XL-MILNSN 3930 -01-172-7891 SUPERSESSION NOTICE: Thismanual supersedes the repair parts sectiononly for TM 10- 3930 -657-14&P dated 8 January 1988 Approved for public release,distribution is , DEPARTMENT OF THE ARMYJUNE 1992TM 10- 3930 -657-24PC1 CHANGENO. 1 HEADQUARTERSDEPARTMENT OF THE ARMYW ashington D. C., 30 July 1993 UNIT, DIRECT SUPPORT, ANDGENERAL SUPPORT MAINTENANCEREPAIR PARTS AND SPECIAL TOOLS LIST(INCLUDING DEPOT MAINTENANCE REPAIR PARTS)FORTRUCK, FORKLIFT, CLEAN BURN, DIESEL ENGINE DRIVEN, 4000LB.

2 CAPACITY 144 INCH LIFTPNEUMATIC TIRE, MHE 265, HYSTERMODEL H40XL-MIL(NSN 3930 -01-172-7891)TM 10- 3930 -657-24P dated 5 June 1992, is changed as follows:1. Remove old pages and insert new pages,2. New or changed material is indicated by an asterisk or by a vertical bar in the margin of the Pagesiii and iv1 through Figure 12-1 through 3-26-1 and Figure 79-1 through Figure 1116-1 and Figure 1718-1 and Figure 1921-1 and Figure 2234-1 through Figure 3642-1 and Figure 4344-1 through 46-247-1 through 49-250-1 through Figure 5253-1 through Figure 5657-1 through Figure 5964-1 through 67-269-1 and Figure 7071-1 and Figure 7273-1 and Figure 7476-1 and Figure 7778-1 through 80-1 Kits- 1 through 81-1 Approved for public release.

3 Distribution is as of11 June 1993 Insert Pagesiii and iv1 through Figure 12-1 through 3-26-1 and Figure 79-1 through Figure 1116-1 and Figure 1718-1 and Figure 1921-1 and Figure 2234-1 through Figure 3642-1 and Figure 4344-1 through 46-247-1 through 49250-1 through Figure 5253-1 through Figure 5657-1 through Figure 5964-1 through 67-269-1 and Figure 7071-1 and Figure 7273-1 and Figure 7476-1 and Figure 7778-1 through 80-1 Kits- 1 through 81-11 Remove Pages (Con t)Insert Pages (Con t)I-1 through 1-84I-1 through 1-843. File this change sheet in front of the publication for reference Order of the Secretary of the Army:Official:MILTON H. HAMILTONA dministrative Assistant to theSecretary of the Army04657 GORDON R.

4 SULLIVANG eneral, United States ArmyChief of StaffDistribution:To be distributed in accordance with, DAForm 12-25-E (Block 5780) requirements MANUALHEADQUARTERSDEPARTMENT OF THE ARMYNo. 10-393O-657-24 PWashington D. C.,5 June 1992 UNIT, DIRECT SUPPORT, ANDGENERAL SUPPORT MAINTENANCEREPAIR PARTS AND SPECIAL TOOLS LIST(INCLUDING DEPOT MAINTENANCE REPAIR PARTS)FORTRUCK, fork LIFT, CLEAN BURN, DIESEL ENGINE DRIVEN, 4000LB. CAPACITY, 144 INCH LIFT, PNEUMATIC TIRE, MHE 265, HYSTERMODEL H40XL-MIL(NSN: 3930 -01-172-7891)SUPERSESSION NOTICE: This manual supersedes the repair park sectiononly for TM 10- 3930 -657-14&P dated 8 January 1988 CURRENT AS OF 1 OCTOBER 1991 REPORTING ERRORS AND RECOMMENDING IMPROVEMENTSYou can help improve the manual .

5 If you find any mistakes, or if you knowof a way to improve the procedures, please let us know. Mail your letter,DA Form 2028 (Recommended Changes to Publications and Blank Forms),or DA Form 2028-2 located in the back of this manual , direct to: Commander, Army Tank-Automotive Command, Attn: AMSTA-MB, Warren, Ml48397-5000. A reply will be furnished to ISECTION IIGroup 01 TABLE OF CONTENTSINTRODUCTION..REPAIR PARTS LIST.. ENGINE ..01000101010101010102010301040105 ENGINE Mounts..Cylinder Head..Cylinder Block..Crankcase ..Crankshaft Assembly ..Flywheel Assembly ..Pistons, Rings and Connecting Rods ..Camshaft and Valves ..Approved for public release, distribution is OF CONTENTS - ContinuedTiming Gears.

6 Oil Pan Assembly ..Emission Control System . ENGINE Oil Filter .. ENGINE Oil Pump..Manifolds ..Group 03 Fuel System ..03010302030203020304030603080309031103 12 Fuel Injectors ..Fuel Lines and Fittings ..Fuel Injector Pump AssemblyFuel Feed Pump ..Air Cleaner Assembly .Fuel Tank, Lines, and FittingsEngine Governor ..Fuel Filter Assembly ..Start Aids ..Throttle Linkage ..Group 04 Exhaust System ..0401 Exhaust System ..Group 05 Cooling System ..0501 Radiator and Expansion Tank0502 Radiator Shroud ..0503 Cooling System Thermostat and0503 Cooling System ..0504 Water Pump ..0505 Fan Assembly ..Group 06 Electrical System ..06010603060706090610061106120613 Alternator.

7 Starter Motor..Instrument Panel ..Headlights and Tail LightsWater Temperature Sending UnitHorn Assembly..Storage Battery ..Hull/Body Wiring Harness ..Group 07 Transmission ..0705 Forward/Reverse Shift Linkage0708 Torque Converter ..ii..Page9-110-111-112-113-114-115-115- 116-117-118-119-120-121-122-123-124-125- 125-126-126-127-128-129-130-131-132-132- 133-134-135-136-137-138-139-140-140-141- 1 Illus/Figure9101112131415161718192021222 3242526272829303132333435363738394041 Group 10 Group 11 Group 12 Group 13 Group 14 Group 15 Group 18 Group 22 Group 24TM10- 3930 -657-24 PTABLE OF CONTENTS - Continued0710 Transmission Assembly ..0710 Forward/Reverse Clutch ..0714 Transmission Control Valve.

8 Front Axles ..1000 Drive Axle ..1002 Differential Assembly ..Rear Axles ..1104 Steering Axle ..Brakes ..1201 Hand Brake Lever Assembly..1202 Service Brakes ..1204 Hydraulic Brake ..1205 Brake Vacuum Booster ..1206 Brake Pedals and Linkage ..Wheels ..1311 Wheel Assemblies ..1313 Tires and Tubes ..Steering ..1401 Steering Column ..1411 Steering Lines and Fittings..1412 Steering Cylinder ..1414 Steering Control Unit ..Frame and Towing ..1501 Frame any body ..1502 Counterweight Installation ..Cab, Body, Hood, and ..1801 Hood Assembly ..1805 Floor Plates ..1806 Seat installation ..Body, Chassis, and Hull Accessory Items ..2210 Data Plates and.

9 Hydraulic Lift Components ..2401 Hydraulic Pump ..2401 Flow Regulator and Relief Valve ..2402 Control Valve ..2403 Control Valve Linkage ..2404 Tilt Cylinder ..2405 Uprights ..Page42-143-144-145-145-146-147-147-148 -148-149-150-151-152-153-153-154-155-155 -156-157-158-159-159-160-161-161-162-163 -164-164-165-165-166-167-168-169-170-1 Illus/Figure4243444546474849505152535455 565758596061626364656667686970 IiiTM10- 3930 -657-24 PTABLE OF CONTENTS - ContinuedGroup 94 Group 95 Section IllGroup 26 Section IV24052405240524052405240524062406240624 06 Carriage Assembly .. fork Assembly ..Side Shift Carriage ..Lift Cylinder installation ..Main Lift Cylinder ..Free Lift Cylinder ..Hydraulic System ..Header Hoses ..Hose Reel.

10 Side-Shift Cylinder ..Repair Kits9401 Kits ..General Use Standardized Parts9501 Bulk ..SPECIAL TOOLS LIST ..Tools and Test Equipment ..2604 Tools ..CROSS-REFERENCE INDEXESN ational Stock Number Index .Part Number Index ..Figure and Item Number Index..Page71-172-173-174-175-176-177-17 8-179-180-1 Kits-1 Bulk-181-181-181-1l-1l-1I-17I-51 Illus/Figure71727374757677787980 KitsBulk81 Change 1ivTM 10- 3930 -657-24 PUNIT, DIRECT SUPPORT ANDGENERAL SUPPORT MAINTENANCEREPAIR PARTS AND SPECIAL TOOLS LISTS ection L <This RPSTL lists and authorizes spares and repair parts; special tools; special test, measurement, anddiagnostic equipment (TMDE); and other special support equipment required for performance of unit, direct supportand generaI support maintenance of the fork Lift truck , Model MHE 265.