Typact - Amicon Drive Systems

1 Instruction Manual TYPACTDC drivesTPD32 Thank you for choosing this Gefran-Siei will be glad to receive any possible information which could help us improvingthis manual. The e-mail address is the following: using the product, read the safety instruction section the manual in a safe place and available to engineering and installation person-nel during the product functioning manufacturer has the right to modify products, data and dimensions data can only be used for the product description and they can not be understoodas legally stated rights reservedThis manual is updated according the software version of the number replacing X have no influence on the functionality of identification number of the software version can be read on the converternameplate or on the label on the EPROM memories mounted on the regulation card.

2 TABLE OF CONTENTS IIICONTENTS1. SAFETY PRECAUTIONS .. 12. COMPONENT IDENTIFICATION AND SPECIFICATIONS .. GENERAL .. 1 Figure : Base diagram of a converter .. 1 Table : Converter sizes .. 2 Functions and features (Overview) .. STORAGE, Device setting .. Drive KEYPAD 6 Programming keypad KB .. 6 LED module KC .. 7 Table : Diagnostics LEDs .. SPECIFICATIONS .. Standards .. AC Input .. 8 Table : AC input voltages .. 8 Current / Power on the AC input .. 9 Table : AC input currents .. Output .. 9 Output current .. 10 Table : Output currents .. 10 Table : Field current resistors .. 11 Output voltage .. 11 Table : Armature circuit output voltages .. 11 Table : Field circuit output voltages.

3 Control section .. Accuracy .. DIMENSIONS AND WEIGHTS .. 14 Figure : Drive dimensions for 20 A .. 185 A sizes (form 1) .. 14 Figure : Drive dimensions for 280 A .. 650 A sizes (form 2) .. 15 Figure : Drive dimensions for 770 A .. 1050 A sizes (form 3) .. WATT LOSS .. 17 Table : Power Dissipation .. MOTORS, ENCODER, TACHOMETER .. Motors .. Encoder / Tachometer .. 203. INSTALLATION GUIDELINES .. PERMISSIBLE AMBIENT CONDITIONS .. DISPOSAL OF THE DEVICE .. MOUNTING THE DEVICE .. 2 Figure : max Angle of Inclination .. 2 Figure : Mounting Clearance .. 34. WIRING PROCEDURES .. REMOVING THE FRONT COVER .. 1 Figure : Removing the Front Panel .. WIRING THE Drive .. 1 TPD32 POWER SECTION.

4 2 Table : Terminals description .. 2 Table : Cable size for power terminals U, V, W, C, D, PE .. 2 Table : Cable section required for applications in accordance with the UL norm .. 3 Table : Kit for the adjustment of cables and lugs for applications with the UL norm .. 4 Table : Cable size for power terminals U1, V1, C1, D1 .. 5 Table : Cable size for fans, signals, thermistors and regulation supply .. REGULATION SECTION - R-TPD32 REGULATION CARD .. 6 Figure : R-TPD32 regulation card .. 6 Table : LEDs on the R-TPD32 card .. 6 Table : Dip-switch S8 adaptation of the regulation card to the device type ..7 Table : Dip-switch S4 Matching of the input voltage of the tachogenerator reaction .. 7 Table : Jumpers on the regulation card.

5 8 Table : Point test on the regulation card .. 8 Figure : Disposition of terminals from 1 to 42 .. 9 Table : Terminal Assignment (terminals from 1 to 20) .. 9 Table : Terminal Assignment (terminals from 21 to 42) .. 10 Table : Cable size for fans, signals, and thermistors .. 11 Table : Terminal strip for the connection of an analog tachometer .. 11 Table : Assignment of an XE1 connector for a sinusoidal encoder .. 11 Table : Assignment of the XE2 connector.. SERIAL INTERFACE .. Description .. 12 Figure : RS485 serial interface .. RS485 serial interface connector .. 13 Table : Description of the XS connector for the RS485 serial interface .. EXPANSION CARD TBO .. 14 Table : Terminal strip connections (terminals 1.)

6 15) .. 14 Table : Cable size for terminals of the option card TBO .. Fitting the option cards .. 15 Figure : Installing the option cards .. DIGITAL ENCODER INTERFACE DEII .. Description .. 16 Figure : DEII card .. Terminal Assignment .. 17 Table : Terminal assignment (Terminals 0 Venc and +Venc) .. 17 Table : Permissible cable cross section on the terminals of option card DEII .. 17 Table : XS1 9-pole connector .. STANDARD CONNECTION DIAGRAMS .. 18 Figure : Control sequencing .. 18 Figure : Typical connections .. 19 Figure : Encoder and Tachometer Connections .. 20 Figure : Programmable Inputs/outputs (option TBO) with relay and contacts .. 20 Figure : Programmable Inputs/outputs with PLC.

7 21 Figure : DEII connection .. CIRCUIT PROTECTION .. Fuses of the power section .. 22 Figure : Position of the super fast fuses .. Fuses selection when the Overload function is activated .. 25 Table : Overload fuses .. Internal Fuses .. 26 Table : Internal fuses .. AC input contactors .. Control power protection .. 27 Table : Control power protection .. 27 TABLE OF CONTENTS REACTORS / FILTERS .. Line reactors .. 28 Table : Line reactors .. Interference suppression filters .. ENGINEERING NOTES .. 31 Figure : Potentials of the regulator section .. 31 Potentials of the regulator section .. 31 External devices .. 32 Connection cables .. 325. CONVERTER OPERATION .. KEYPAD .. LEDs.

8 1 Table : Diagnostic LEDs .. Moving inside a menu .. 2 Figure : Moving inside a menu .. Displaying parameters .. Changing / Saving parameters / Password .. 3 Changing numerical values and text .. 3 Selection from predefined values .. 4 Saving .. 5 Entering a password .. 5 General unlocking of the password .. Operating the Drive via the Keypad .. Starting and stopping the Drive .. 7 Enabling the converter .. 7 Disabling the converter .. 7 Start / Stop .. Failure register / Acknowledging alarms .. 8 Clearing the failure register .. 8 Acknowledging a failure alarm .. 9 Acknowledging when several failure alarms occur at the same time .. Motor potentiometer function .. 9 Acceleration, Deceleration.

9 9 Changing rotation direction .. 10 Resetting the speed reference value .. Jog function .. MENU STRUCTURE .. : .. Setting jumpers and switch .. Checking the wiring and the auxiliary voltages .. Basic settings of the converter .. Commissioning procedure .. 38 Motor data .. 38 Limits .. 38 Speed feedback .. 39 Alarms .. 39 Overload control .. 39 Analog inputs 1, 2 ,3 .. Converter tuning .. Self-tuning of the current regulator .. Control of the current regulator performances via the parameter Eint .. Self-tuning of the speed regulator .. Field converter .. 42 TPD32 VITable : Tuning resistances of the field current .. Regulator manual tuning .. 44 Manual tuning of the speed regulator.

10 44 Figure : Speed P too small .. 45 Figure : Speed I too high .. 45 Figure : Speed P too high .. 45 Figure : Speed P and Speed I correct .. 45 Manual tuning of the field current regulator .. 46 Figure : Increase in the field current without oscillations .. 47 Voltage regulator in the field converter .. 47 Figure : Increase in the field current with oscillations .. 47 Figure : Too high time constant of the field .. 47 Figure : Oscillations of the field voltage .. 48 Figure : Field regulator optimal .. 48 Figure : Too small gain .. Other tunings .. 49 Figure : Curve convertion flux/current .. 49 Figure : Blocks diagrams of flux regulation .. 50 Figure : Speed-up function not active .. 51 Figure : Speed-up active.