Typical Specifications For Dynaforce® Hydronic …

1 Typical Specifications ForDynaforce Hydronic heating BoilersModels DR(H) 0300 DR(H) 500099-0129 Rev 06 The heating boiler shall be a CAMUSD ynaforce model _____ having an input rating of _____ Btu (kW) /hr. and_____Btu (kW)/hr output for Hydronic Hydronic heating boiler shall be design certified by CSA International and shall meet the requirements of ANSI , and The heating boiler shall be vented as a Category II or IV condensing Overview:-Boiler shall operate up to99%thermalefficiency-Heat exchangershall bea fully condensingverticalcylindrical counter-flow water tube design with 439gradetubes and 316 Lgrade headers ofstainlesssteel constructionand allwelded design with constantallowablesystem returntemperatures tuned combustion premix providing homogeneous air and gascombustionmixtoa radialburner incorporating aknittedstainless steelwrap ensuring stable light off and efficient clean.

2 1gas input turn down ratio withsustainedefficientcombustion characteristics throughoutentiremodulating range-Oxides of Nitrogen(NOx) of 9ppm corrected to 3% II venting certification with Category II and IV venting boiler is fullyfactory fire tested to obtain optimum combustion characteristics and to establish certified gas input safetyand operatingdevices andcontrols are fully configured, calibrated and factory consist of an input range of 300 MBTUH to4999 MBTUH-The boiler shall comply with the energy efficiency requirements of the latest edition of the ASHRAE Chamber:The combustion chamber shall be an all welded stainless steel construction and an integral part of the heat exchanger which shall bean all welded vertical cylindrical stainless steel counter-flow design consisting of an upperburner section for primary heat transfer and alower section for extracting latent heat from flue gases.

3 Stainless steel access heat exchanger wraps shall be provided for ease ofservice and inspection of the external heat exchanger and an easily removable radialfiredknittedfiberstainless steel burner to accessthe internal combustion chamber for inspection, service, and cleaning. A window view port shall be provided for visual inspection of theboiler combustion during Exchanger:Thestainless steelheat exchanger shall be inspected and tested to Section IV requirements. The Section IV seal ofapproval will not be provided as standard for jurisdictions not requiring the Section IV seal of approval. Thestainlesssteelheatexchanger shall be a 12 passconstructionwithamaximum working pressure of 160psig (1100 kPa). The heat exchanger shall be of439 grade stainless steel welded construction with a vertical cylindrical counter-flow water tubedesigncompletewith integral 439 gradestainless steel finned heat transfer tubes and316 Lwaterways.

4 The heat exchanger design shall be capable of 40oF constant systemreturn temperatures and have a fully condensingheat exchanger complete with condensate trap and drains. A pressure relief of valve of_____ lb/hr shall be furnished with the Train:The gas train shall consist ofa pressure regulating electro-hydraulicproportional air/gas maingas actuatorproviding a slow opening,fast closingshutoffvalve andproportional 1:1 air/gas ratio control, a fast closingsafety shutoff gas pressure regulator with1 PSIallowablestaticpressure,andalow gas pressure high gas pressure switch is factorypre-set combinationmetering valve and orifice shall be providedfor setting combustion parameters. Models DR 300 DR 5000operate with a 5:1 :The combustion air fan drawsgasunder negative pressureand mixes it with air to generatea fine tunedairgasmixture which isdelivered under positive pressure to the radial knitted stainless steel modulation is established by either a pulsewidth modulation signal on models (DR300 DR1000) or byavariable frequency driveon models (DR1200 DR5000).

5 The burnershall be a100% stainless steelvertical mounted radial fired type withstainless knitted metal fiberconstruction. The burner shallcombust a precise amount of premixed combustion air and gas to provide equal distribution of heat for heat transfer throughout theentire heat exchanger. Combustion products are exhausted under minimum back operates witha5:1 turn downratio while sustainingcombustion characteristics throughout the entire modulating range. Operation of up to 99% thermal efficiency andshall be certified for Oxides of Nitrogen (NOx) of9ppm corrected to 3% Mode:The burner combustion shall operate as proportional modulating with a 5:1 turndown ratio with a minimum 20% firing rate. Multipleboiler Cascade firing algorithms are proportional off shall be at no more than 50% input to assure rumble free shall be optionally suitable for natural gas, propane and dualfuels Specifications ForDynaforce Hydronic heating BoilersModels DR(H) 0300 DR(H) 500099-0129 Rev 06 Controls:Standard controls include aSOLA electronic proportional integrated combination ignition limit/operator control accurate to 10F ( )having a 4-20 mA output signal suitable for control of a variable frequency motor driveor a pulse width modulation signal output formodulating fan speeds.

6 Controls are lead lag Cascade ready for control ofup to eight boilers c/w Indoor outdoor resetand lead lagcontrol. Control shall beequipped and ready with4-20 mA remote set pointor modulating control,capable with 0-10 VDCremote setpointormodulating is BMS Modbus RTU protocol ready andcapable of otheralternate protocol conversions withadditionaloptionalgateway protocol shall be suppliedwithamountedtouchscreen displaywhichshall alsoprovidefor control system configuration and set up,readouts of boiler target, differential and inlet/outlet temperatures as well as accumulatedruntime,enunciatordiagnostics , and firing shall providefull diagnostics including real time data loggingandsupport for up to eight (8) boilers in Cascade sequencing application,Modbusready. The complete control package shall be mountedon the front panel withahinged door foreasy access to all control boiler safety control string shall be furnished withcontrols for low gas pressure, optional high gas pressure, fan air proving, blocked flue, water pressure, high limit, stack limit and flow switch shall beinstalled on the control safeties shall include flue gas stack temperature, flamerectification, fan speed, andauto recyclinghigh Module:The ignition module shall employ a direct igniter with 3 tries for ignition followed by lockout for DR 300-DR proven pilot is usedon DR 3000 DR 5000.

7 Trialforignition shall proceed with 15 seconds between control shall include times for pre-purge, pre-ignition, ignition, and post OptionsThe following venting options shall be utilized: Category II Venting single or combined vent* Category IV Outside Air (Horizontal & Vertical) Category IV Through-wall Venting (Horizontal & Vertical) Outdoor Venting Category II & IVDirect Venting*Category II combined vent shall only employ an engineered designed vent system prepared by a certified vent manufacturerThe following category II and IV optional vent materials shall be utilized-Stainless or AL29-4C for all system applications-PPE or polypropylene for all system applications-PVC for select low temperature systems only consult factory-CPVC for domestic hot water systems and select low temperature systems consult factoryExternal Jacket and Fasteners.

8 The external jacket shall be of430stainless steel mirror finish panelsand a powder paint coated access top coverassembled utilizinginterference fit locks and minimal non-strip self tapscrews for ease of removal and access to the heat exchanger and combustion air /gas Exchanger Water ContentModelWaterContent(Gal) RequirementModelVoltageRequirementMax AmpDraw BoilerOnly300-2000120 VAC, 60Hz202500120 VAC, 60Hz303000-3500208/230 VAC,60Hz*304000-5000208/230 VAC,60Hz, 3 Phase**301200-5000 460 VAC, 60Hz, 3 Phase10*This is a 4-wire power supply requiring two (2) lives, a neutral and aground**This is a 5-wire power supply requiring three (3) lives, a neutral and aground Optional power supply available upon request99-0129 Rev 06 SUBMITTAL DATA SHEET dynaforce Hydronic HEATINGE ngineer: _____Job Location: _____Date: _____Prepared by: _____Buyer sName: _____Quote #: _____Job Name: _____Buyer s Address: _____Input & OutputModelInput[MBTU/hr]Output[MBTU/hr] 0300300282035035032904003993750500500470 0600600564080080075210001000940120012001 1381400140013271600160015171800180017062 0002000189625002500237030003000283535003 5003307400040003780450045004253500049994 724 Heat ExchangerHead Loss & FlowModel10oF Rise15oF Rise20oF RiseUS GPM GPM Rise25oF RiseUS GPM GPM P-Ft DimensionsModel Dim.

9 "L"(in.) Air Inlet Dim. "V"(in.) VentCAT. IV up to100 (As Shipped) Dim. "V"(in.) VentCAT. IIDim. "M" (in.) Dim. "W"(in.) Water Dim. "X"(in.) GasWeight (lbs.)30064451 1/23/450035064551 1/23/450040064551 1/2150050065551 1/21560600856521585800866521640100086752 17501200107852 1/21 1/48451400107852 1/21 1/48451600127952 1/21 1/48751800128952 1/21 1/41115200012810531 1/411382500129105 1/231 1/212503000129105 1/231 1/21425350012101274218404000121012742191 245001412127 1/242 1/220005000141212842 1/22200 Please consult submittal drawings located detaileddimensional # _____# Of Units _____Type of Gas _____Total Input _____BTU/hrFlow _____USGPM @ Allowable Pressure Drop Output _____BTU/hrOptional Accessories _____