Ultra Force, Low Profile Gas Springs! - - DADCO® …

1 Ultra force Nitrogen Gas Springs U Series catalog No. C06110 HUltra force , Low Profile Gas Springs! Up to 22 tons of force on contact UltraPak cartridge for long life Operates self-contained or linkedPED 2014/68/EUCOMPLIANT fax 2 Ultra force Nitrogen Gas Springs High force + Compact Height = Ultra force DADCO s Ultra force (U Series) Gas Springs are ideal for stampers constrained by limited shut height. The U Series Gas Springs provide high force in compact height, offering up to 22 tons of force on contact. Many sizes, stroke lengths and mount options are available for new or existing applications. IntroductionDADCO produces top quality products at competitive prices and provides a superior level of customer service. Founded in 1958, DADCO is the highest volume producer of gas springs for press tools. DADCO s products are widely approved and used in global operations for many industries including metal stamping, automotive and plastic injection Piping OptionsMany customers have recognized the benefits of piping gas springs to monitor, control, and adjust force from outside the die.

2 DADCO offers a wide selection of hoses, fittings, control panels and equipment to simplify the piping process. For additional information on piping see page ForceFor convenience, self-contained cylinders usually are delivered pre-charged to the desired force and ready to install. If force adjustment is ever needed, a filling/draining port is located in the cylinder for safe, easy Quality ConstructionTo ensure their exceptionally long service life, DADCO s U Series Gas Springs have high quality construction features. to models are built with a one-piece piston rod and utilize a double lip rod seal for excellent load capacity and resistance to wear. UltraPak Technology ( - )The U Series incorporates superior gas spring technology into DADCO s UltraPak cartridge. The UltraPak employs advanced materials to reduce the rod cartridge Profile while increasing performance.

3 The UltraPak is comprised of a rod wiper, rod seal and guide arranged to extend life, retain lubrication, exclude contaminants, and provide excellent wear characteristics. When coupled with DADCO s superior finished piston rod, the UltraPak is the ultimate sealing system in compact height gas SatisfactionDADCO s motto is Whatever It Takes To Satisfy Our Customers. DADCO will assist in any way possible to ensure that customers are completely satisfied. DADCO s salespeople and distributors are solution-oriented, product-knowledgeable, and eager to assist customers. DADCO s engineers are available to help customers with specific global leader in nitrogen gas spring technologyRapid DeliveryDADCO s modern 13,150 m2 main production facility as well as satellite facilities permit the fastest deliveries in the industry. Products are available both directly and through a network of trained distributors providing worldwide support.

4 WarrantyDADCO warrants its U Series Nitrogen Gas Springs to be free from defects in workmanship or materials for a period of one year from date of manufacture. CAD Templates On-lineDADCO s entire product line is available on-line in solid models and 2D CAD formats. For more information, visit our website, , or contact DADCO. ModelDiameterMaximum force on mm ( )383 lb. 171 mm ( )715 lb. 320 mm ( )810 lb. 362 mm ( )1059 lb. 471 mm ( )1655 lb. 736 mm ( )2076 mm ( )2383 lb. mm ( )3432 lb. mm ( )5362 lb. mm ( )9532 lb. mm ( )14894 lb. mm ( )21447 lb. mm ( )44747 lb. kN22 ton3 Ultra force Nitrogen Gas fax d D< D/2C> : D +.1 (.004) +.4 (.016)Drain : D +.3 (.012) +.8 (.031)Installation ExamplesDADCO offers a variety of mount options to meet specific customer applications.

5 Installation and fastening of the gas springs should take into consideration load support, fastener selection and torque values. For additional information on installation requirements see page 35. Cylinder and mount dimensions are shown on pages + d/2H> .5 (.020)C> CTO Basic Model in a flat bottom pocket. The pocket must be bored with a flat bottom, or a spacer must be used to create a flat mounts require back-up to support the load. B12/B112/B212/B312 mounts must be fastened to the bottom groove only. Back-up is required to support the full mounts must be fastened to the top groove only. The wire ring supplied with mounts supports the full load. TO Basic Model mounted in a horizontal pocket. Allow clearance in the rod pocket to avoid contacting the body of the cylinder during operation. Allow the rod to locate gas springs linked using DADCO s MINILink System which includes Y-700 hose, fittings and a Mini Control Panel.

6 > D+1 (.040)TO Basic Model mounted to a plate. Linked cylinders require clearance for the hose and fittings.> 13 (.50)M6 PortG1/8 Port> ( )DADCO offers customized Sectional Mounting Systems (SMS ), which are fabricated to customer specifications, leak tested and shipped ready to install. Four gas springs linked using DADCO s Y-400 hose, fittings and a Common Control Panel. TO Basic Model mounted inverted requires back-up to support the full load. Retain inverted cylinders tight in the pocket with the appropriate length cap screw to eliminate movement. - - : D +.1 (.004) +.4 (.016) : D +.3 (.012) +.8 (.031) fax 4 Ultra force Nitrogen Gas Springs 170 daN / ton CSL x 1 Tap7 - Basic Model Example: TO. 180 Part Number:Includes Series, Model and Stroke Pressure:15 180 bar (220 2600 psi).When not specified, default is 180 bar.

7 Mount Option:TO = Basic Model. When not specified, default is TO. RM, FA,VFA and RF mounts ordered with cylinder will be attached at the to page 34 for information on Preferred Sizes5 Ultra force Nitrogen Gas fax force ChartsMount OptionsRFFA2 x 4 x M6 SHCS 1/4 Wire Ring 32 BOLT x M6 SHCS 1/4 MOUNT INTO DESIRED LOCATION AND LOCK BOLT 170 daN / ton On-Contact ForceOrdering Example:Cylinder with Mount: Only: C90-RMSECURE MOUNT ONTO TOP GROOVE WITH SUPPLIED RING AND SCREWSSECURE MOUNT ONTO TOP GROOVE WITH SUPPLIED RING AND SCREWSS plit Wire Ring x M5 SHCS #10 SHCSSECURE MOUNT ONTO TOP GROOVE WITH SUPPLIED RING AND SCREWS3003504004505005506000102030405060 708090 100 TRAVEL (%)3504004505005506006500102030405060708 090 100 TRAVEL (%) 100 TRAVEL (%) force (daN) 100 TRAVEL (%) force (lb)155180205225245265290171 (%) force (lb) (%) force (daN) 100 TRAVEL (%) force (lb) (%) force (daN) force Chart at 2600 force Chart at 2600 psi intial charge6507508509501050115012500102030405 060708090 100290335380425470515555320 daNTRAVEL (%) force (lb.)

8 MAXIMUM RECOMMENDED TRAVEL 90%Based on charge of 2600 psiFORCE (daN)383 .679 .35 Split Wire Ring fax 6 Ultra force Nitrogen Gas Springs 320 daN / ton Ordering Example: TO. 180 Part Number:Includes Series, Model and Stroke Pressure:15 180 bar (220 2600 psi).When not specified, default is 180 bar. Mount Option:TO = Basic Model. When not specified, default is TO. RM, FA, VFA and RF mounts ordered with cylinder will be attached at the - Basic ModelCSL x 1 Tap7 to page 34 for information on Preferred Sizes7 Ultra force Nitrogen Gas fax force ChartsMount 1 Wire Ring Included 38 BOLT BOLT x M5 SHCS #10 SHCSSLIDE MOUNT INTO DESIRED LOCATION AND LOCK ForceOn-Contact 320 daN / ton Wire Ring Included 1110002 7450013725068bardaN180320150265125221100 17775133508825442035 4 x M6 SHCS 1/4 SHCS 4 x M6 SHCS 1/4 SHCS2 x 1 8 SECURE MOUNT ONTO TOP GROOVE WITH SUPPLIED RING AND SCREWS50.

9 679 .35 Split Wire Ring 100 TRAVEL (%)3504004505005506006500102030405060708 090 100 TRAVEL (%) 100 TRAVEL (%) force (daN) 100 TRAVEL (%) force (lb)155180205225245265290171 (%) force (lb) (%) force (daN) 100 TRAVEL (%) force (lb) (%) force (daN) force Chart at 2600 force Chart at 2600 psi intial charge6507508509501050115012500102030405 060708090 100290335380425470515555320 daNTRAVEL (%) force (lb.)MAXIMUM RECOMMENDED TRAVEL 90%Based on charge of 2600 psiFORCE (daN)715 with Mount: Only: C180-RMSECURE MOUNT ONTO TOP GROOVE WITH SUPPLIED RING AND SCREWSSECURE MOUNT ONTO TOP GROOVE WITH SUPPLIED RING AND fax 8 Ultra force Nitrogen Gas Springs Ordering Example: TO. C. 180 Part Number:Includes Series, Model and Stroke Pressure:15 180 bar (220 2600 psi). When not specified, default is 180 Option:TO = Basic Model. When not specified, default is TO.

10 B319V, B21 and B25 mounts ordered with cylinder will be attached at the System: C = Self-contained, F = Open Flow Fitting. When not specified, default is C, x M66 - Basic 360 daN / tonPart Preferred Sizes9 Ultra force Nitrogen Gas fax Example:Cylinder with Mount: Only: Wire Ring Included x M6 SHCS1/4 MOUNT ONTO TOP GROOVE WITH SUPPLIED RING AND SCREWSS plit Wire Ring Included 4 x M6 SHCS 1/4 SHCS4 x M6 SHCS 1/4 100 TRAVEL (%) 100 TRAVEL (%) force (lb) 100 TRAVEL (%) force (daN) 100 TRAVEL (%) force (lb)310360400440490530580362 (%) (%) (%) (%)1000115013001450160017500102030405060 708090 100440510580640710780471 daN4505256006757508250102030405060708090 1004950440038503300275022000102030405060 7080901002150190016501400115090001020304 05060708090 100 TRAVEL (%) (%)2580235021201885165514251524daNdaN150 1752002252502753000102030405060708090 50 BOLT MOUNT ONTO TOP GROOVE WITH SUPPLIED RING AND force ChartsMount 360 daN / tonB21 TRAVEL (%) force (lb.)