UltraClave Automatic Sterilizers - Henry Schein

1 FOR USE BY MIDMARK TRAINED TECHNICIANS ONLYS ervice andParts ManualSF-1854 Part No. 004-0453-00 Rev. E (4/25/12)UltraClaveAutomatic SterilizersModel Numbers:M9M9DM11M11D-020 thru -022-020 & -022-020 thru -022-020 & -022 Serial Number Prefixes:RN, RP, RR, VRW, RX, VRS, RT, RV, VRY, RZ, V FOR USE BY MIDMARK TRAINED TECHNICIANS ONLYT able Of ContentsGENERAL INFORMATIONS ymbols .. iOrdering Parts .. iModel / Serial NumberLocation .. iWeights, Dimensions,Electrical Specifications .. iiModel Identification /Compliance Chart .. iiiCycle Parameters .. ivSpecial Tools .. ivWarranty Information .. vOPERATION &TROUBLESHOOTINGE rror Codes .. A-2 Power-Up Mode .. A-18 Fill Mode .. A-20 Heat-Up Mode .. A-22 Sterilization Mode .. A-24 Vent Mode .. A-26 Door Motor System .. A-28 Drying Mode .. A-30 Fan System .. A-32 TESTING & REPAIRC hecking forPressure Leaks .. B-2 Using a Pressure Gauge .. B-3 Fuses .. B-4 Service Diagnostics .. B-5 Air Valve .. B-12 Fill & Vent Valves .. B-15 Pressure Relief Valve.

2 B-18 Heating Element .. B-20 Temperature Sensor .. B-23 Water Level Sensor .. B-27 High-Limit Thermostats .. B-31 Door Switch .. B-34 Touch Pad & Display Panel .. B-37 TESTING & REPAIR - continuedDoor Motor System .. B-39 Fan & Fan Thermostat .. B-42 Main PC Board .. B-46 Printer (optional) ..B-50 Adjusting the Dry Time .. B-54 ACCESS PROCEDURESR emoving & Installing:Covers / Panels .. C-2 Tray Plate / Rack .. C-3 Draining / Filling Reservoir .. C-4 WIRING & FLOW DIAGRAMSM9 (-020 / -021 / -022):Wiring Diagram ..D-2 Flow (-020 / -022):Wiring (-020 / -021 / -022):Wiring Diagram ..D-2 Flow (-020 / -022):Wiring VIEWS / PARTS LISTSM9 (-020 / -021 / -022) ..E-2M9D (-020 / -022): .. E-3M11 (-020 / -021 / -022) ..E-2M11D (-020 / -022): .. E-3 General InformationSection ESection ESection BSection BSection CSection DSection Ai Midmark Corporation 2004 SF-1854 General InformationSymbolsCautionIndicates a potentially hazardous situationwhich could result in injury if not AlertIndicates a potentially hazardous situationwhich could result in equipment damage if not a procedure, practice, or that the component the check mark appearsbeside should be tested before replacing Section A, test the components in the order indicated.

3 (ex. 1st then, 2nd )Refer to Section B for component testing symbols are used throughout this manual to represent theoperational status of functions and the function / component is working action the function / component is working,but a problem the function / component is not working at / Serial Number LocationGeneral Information 333333333333333 Ordering PartsThe following information is required when ordering parts: Serial number & model number Part number for desired part. [Refer to Section E: Exploded Views / Parts Lists]Non-warranty parts orders may be faxed to Midmark usingthe Fax Order Form in the back of this warranty parts orders, call Midmark's Technical ServiceDepartment with the required :8:00 am until 5:00 pm EST [Monday - Friday]Phone:1-(800)-MidmarkMA616300iSer ial NumberModel / Serial NumberiiGeneral Information Midmark Corporation 2004 SF-1854MA599600iBACDW eights, Dimensions, Electrical SpecificationsDimensions [Refer to illustration]: Front Height (A).

4 In. ( cm) Width (B) .. in. ( cm) Depth w/plug (C) .. in. (51 cm) Back Height (D) .. in. ( cm)Standard Tray Dimensions M9 / M9D (Large).. 7 5/16 in. x 12 in. x 7/8 in. ( cm x cm x cm) M9 / M9D (Small).. 5 5/8 in. x 12 in. x 7/8 in. ( cm x cm x cm)Chamber Size:..Diameter: 9 in. ( cm) Depth: 15 in. ( cm)Shipping Carton: (Length x Width x Height).. in. x in. x 21 in. ( cm x 52 cm x cm)Weight: Shipping 81 lbs ( kg) w/reservoir 73 lbs ( kg) w/reservoir 82 lbs (37 kg)Reservoir Capacity:..Approx. gallon ( liters) at FULL markPressure Relief Valve:opens at approximately:..40 psi (275kPa)Electrical Requirements.

5 [See Model Identification /..Compliance Chart]Fuses (on main PC board):115 VAC model F1 .. amp, 250 V, Slo-Blo, 1/4" x 1-1/4" F2 ..15 amp, 250 V, Fast-Acting, 1/4" x 1-1/4"230 VAC models: F1 .. amp, 250 V, Slo-Blo, 5mm x 20mm F2 ..8 amp, 250 V, Fast-Acting, 5mm x 20mmPower Consumption: 115 VAC watts, 12 amps @ 120 VAC 230 VAC watts, 7 amps @ 240 VACHeat Emission: M9 / M9D ..5000 BTU/Hr during operationM9 / M9D Model InformationDimensions [Refer to illustration]:Front Height (A) .. in. ( cm)Width (B) .. in. ( cm)Depth w/plug (C) .. in. ( cm)Back Height (D) .. in. ( cm)Standard Tray DimensionsM11 / M11D (Large).. 9 in. x 15 in. x 1 1/8 in. ( cm x 38 cm x cm)M11 / M11D (Small).. 6 5/8 in. x 15 in. x 1 1/8 in. ( cm x 38 cm x cm)Chamber Size:..Diameter: 11 in. ( cm) Depth: 18 in.

6 ( cm)Shipping Carton:(Length x Width x Height).. in. x in. x 21 in. (66 cm x cm x cm)Weight:Shipping lbs ( kg)w/reservoir 99 lbs ( kg)w/reservoir lbs ( kg)Reservoir Capacity:..Approx. gallon ( liters) at FULL markPressure Relief Valve:opens at approximately:..40 psi (275kPa)Electrical Requirements:..[See Model Identification / Compliance Chart]Fuses (on main PC board):115 VAC modelsF1 .. amp, 250 V, Slo-Blo, 1/4" x 1-1/4"F2 ..15 amp, 250 V, Fast-Acting, 1/4" x 1-1/4"230 VAC models:F1 .. amp, 250 V, Slo-Blo, 5mm x 20mmF2 ..8 amp, 250 V, Fast-Acting, 5mm x 20mmPower Consumption:115 VAC watts, 12 amps @ 120 VAC230 VAC watts, 7 amps @ 240 VACHeat Emission:M11 / BTU/Hr during operationATTENTIONA seperate (dedicated) electrical circuit is recommended for all models (M9/D &M11/D).

7 Do not connect to a circuit with other devices, unless the circuit is ratedfor the additional 8/10M11 / M11D Model Informationiii Midmark Corporation 2004 SF-1854 General InformationModel Identification / Compliance Chart - M9/D & M11/DUL61010A-1 LABORATORYEQUIPMENT59 FMledoMnoitpircseDlaireSrebmuNsexiferP:o TseilpmoC:sgnitaRlacirtcelELU1-A01016LU1 40-2-01016 ASC/NAC, #ASC/NAC, #&relioBEMSA lesseVerusserPedoCCAV-/+%01spmAselcyC)zH (020-9 MevalcartlU9 MkramdiM)CAV511(NR&Vxx xxx5112106/05120-9 MevalcartlU9 MkramdiM)CAV032(PR& )CAV511(RR&Vxx xxx5112106/05020-D9 MevalcartlUD9 MkramdiM)CAV511(WR&Vxxxxx5112106/05220-D 9 MevalcartlUD9 MrettiR)CAV511(XR&Vxx xxx0322106/05020-11 MevalcartlU11 MkramdiM)CAV511(SR&Vxxxxx5112106/05120-1 1 MevalcartlU11 MkramdiM)CAV032(TR&Vxx )CAV511(VR&Vxxxxx5112106/05020-D11 MevalcartlUD11 MkramdiM)CAV511(YR&Vxx xxx5112106/05220-D11 MevalcartlUD11 MrettiR)CAV511(ZR&Vxxxxx0322106/05ivGene ral Information Midmark Corporation 2004 SF-1854 Cycle ParametersThis table shows the temperature / pressure / time parameters for the pre-set ToolsThis table lists all special tools needed to diagnose and repair the )muminim(erusserPrebmahC)muminim(edoMnoi taziliretSemiTedoMyrD*emiTdepparwnUF 072)C 231( )aPk681(setunim3*setunim03sehcuoPF 072)C 231( )aPk681(setunim5*setunim03skcaPF 052)

8 C 121(isp51)aPk401(setunim03*setunim03sece ipdnaHF 072)C 231( )aPk681(setunim6*setunim03looTlaicepSrer utcafnaMrebmuNtraPlooTfoesopruPretemitlu MlatigiDelbaliavayllaicremmoCepytynaskce hcegatlov/ytiunitnocmrofrepoTretemomrehT latigiDelbaliavayllaicremmoCepytynaeruta repmetrebmahcyfirevoTeguaGerusserPssenra HtseTnoitaroproCkramdiM00-2730-200elcycg niruderusserprebmahckcehcoT* Dry Mode Time can be adjusted from 0 to 60 minutesv Midmark Corporation 2004 SF-1854 General InformationWarranty InformationSCOPE OF WARRANTYM idmark Corporation ( Midmark ) warrants to the original purchaser its new Alternate Careproducts and components (except for components not warranted under Exclusions ) manufac-tured by Midmark to be free from defects in material and workmanship under normal use andservice. Midmark s obligation under this warranty is limited to the repair or replacement, atMidmark s option, of the parts or the products the defects of which are reported to Midmarkwithin the applicable warranty period and which, upon examination by Midmark, prove to WARRANTY PERIODThe applicable warranty period, measured from the date of delivery to the original user, shall beone (1) year for all warranted products and warranty does not cover and Midmark shall not be liable for the following: (1) repairs andreplacements because of misuse, abuse, negligence, alteration, accident, freight damage, ortampering; (2) products which are not installed, used, and properly cleaned as required in theMidmark Installation and or Installation / Operation Manual for this applicable product.)

9 (3)products considered to be of a consumable nature; (4) accessories or parts not manufacturedby Midmark; (5) charges by anyone for adjustments, repairs, replacement parts, installation, orother work performed upon or in connection with such products which is not expresslyauthorized in writing in advance by REMEDYM idmark s only obligation under this warranty is the repair or replacement of defective shall not be liable for any direct, special, indirect, incidental, exemplary, or consequential damages or delay, including, but not limited to, damages for loss of profits or loss of AUTHORIZATIONNo person or firm is authorized to create for Midmark any other obligation or liability inconnection with the WARRANTY IS MIDMARK S ONLY WARRANTY AND IS IN LIEU OF ALL OTHERWARRANTIES, EXPRESS OR IMPLIED. MIDMARK MAKES NO IMPLIED WARRANTIES OFANY KIND INCLUDING ANY WARRANTIES OF MERCHANTABILITY OR FITNESS FOR ANYPARTICULAR PURPOSE. THIS WARRANTY IS LIMITED TO THE REPAIR OR REPLACEMENT OF DEFECTIVE REV.

10 A1 Additional InformationFailure to follow the guidelines listed below will void thewarranty and/or render the sterilizer unsafe for use. If a malfunction is detected, do not use the sterilizeruntil necessary repairs are made. Do not attempt to disassemble sterilizer, replacecomponents, or perform adjustments unless you area Midmark authorized service technician. Do not use another manufacturer's parts to replacemalfunctioning components. Use only Midmarkreplacement partsA-1 Operation & TroubleshootingModels:Serial Numbers: Midmark Corporation 2004 SF-1854 Section AMode / SystemPageError Codes / Troubleshooting .. A-2 Printer (optional) ..A-16 Power Up A-18 Fill A-20 Heat-Up A-22 Sterilization A-24 Vent Mode .. A-26 Door Motor A-28 Drying Mode .. A-30 Fan System .. A-32 Operation &TroubleshootingA-2 Operation & TroubleshootingModels:Serial Numbers: Midmark Corporation 2004 SF-1854 Error CodesError CodesIf an electronic malfunction is detected during a cycle, a numeric error code will appear on thedisplay panel.