User Manual and Installation Guide - product-documents.s3 ...

1 ANCH RLIFT. W I N D L A S S S Y S T E M S. User Manual and Installation Guide ANCH RLIFT. W I N D L A S S S Y S T E M S. Our Anchorlift windlass and accessories are heralded for their durability and performance. Based on an all Stainless Steel AISI 316L production platform, we take great pride in providing products that will endure the test of time and the harsh elements they are exposed to. We back these claims with an industry leading 5 Year Warranty that reflects our pride in our products and their reliability. For Parts and Service: ANCH RLIFT. YOU. NEED. THIS. ANCHOR. TURNER. KIT. This kit helps your anchor twist around so it parks correctly into the bow roller every time. NO MORE TWISTING BY HAND! ANCH RLIFT. W I N D L A S S S Y S T E M S Important 1. Thank you for choosing Anchorlift windlass systems. Please take the time to read the instructions contained in this User Manual & Installation Guide carefully.

2 This will fully explain and illustrate for you the proper Installation and general maintenance of your windlass for years of dependable operation. Please ensure that you thoroughly read and understand the complete operational and safety requirements of the windlass before you begin. READ THIS USER Manual THOROUGHLY BEFORE Installation OF YOUR. WINDLASS! WARNING! Windlasses are designed to deploy and retrieve anchors, DO NOT use the equipment for other purposes. WARNING! To avoid personal injury, keep clear of the windlass while it is operating. WARNING! Always secure the rode kit, chain or rope (preferably with a chain stopper) before navigation of vessel. WARNING! Make sure that electrical power is shut off when working on the windlass or performing maintenance. NOTE: Improper Installation will result in a void of the warranty! Getting Started: Check the contents of the box.

3 The standard package consists of: Windlass deck unit, Gear Box/Motor unit, Solenoid, Clutch Handle, Mounting Hardware, Drilling Template and Quick Install Guide . Additional products recommended for all installations: Helm Switch, Circuit Breaker, Foot Switch Kit & Radio Remote (optional). 90801 90080-90175 90900B 92004. 2 Important ANCH RLIFT. W I N D L A S S S Y S T E M S. Tools Required: Supplies Needed: Pencil Masking Tape Drill Marine Grease (Blue waterproof). Drill Bit Thread locker (Red Loc-Tite or similar). Hole Saw Rasp / File Metric wrench set Metric Allen wrench set Pliers Wire Snips/Crimps Deck Thickness: Barracuda: 20 - 40mm, 3/4 - 1 1/2 . Dolphin: 25 - 50mm, 1 - 2 . Mako: 25mm to 65mm, 1" - ". Aquarius: up to 190mm / ". Note: For deck thickness greater than the maximum measures mentioned here please contact Anchorlift Customer Support for available options.

4 The Gear Box is fitted with a removable mounting flange that can be mounted on both sides of the gear box. It's important that the motor is mounted as far away from the chain pipe hole as possible. See illustrations below: Photos of motor gear box installations Ideal. Ideal. Ideal. Ok. Ok. NO! IMPORTANT!! Protect the gear box and electric motor with suitable anti-corrosion spray such as CRC Heavy Corrosion Inhibitor, Corrosion X , Tectyl or similar product . See pictures P 1 & P 2. ANCH RLIFT. W I N D L A S S S Y S T E M S Installation 3. Preparation: The windlass is to be placed in the correct position by aligning the gypsy with the bow. The rope or chain needs to be level with the deck and wound around the gypsy at an angle of about 180 degrees. (See photo P 3). P3. Before drilling holes, you must check the following: 1) There are to be no obstacles below the deck.

5 There must be enough space for the chain/rope (Rode Kit) to fall properly 12-18 inches. P6 P7. 2) Make sure the top and bottom surfaces of the deck are as parallel as possible. If necessary, compensate for any differences to prevent windlass base & gearbox from being damaged. P5. 3) Once the ideal position has been found, place the drilling/mounting template in position and mark all the holes. Barracuda, Dolphin & Mako models are equipped with 8mm stainless steel bolts. When installing the windlass use a 10mm drill bit for the bolt holes. Before installing turn the windlass over and supply a suitable bead of sealant as shown below. 4 Important ANCH RLIFT. W I N D L A S S S Y S T E M S. WARNING! Make sure that the windlass shaft and gear box bushing are well greased with suitable marine grease before Installation (See photo P 1). P1. P 2. Grease Here! Use anti corrosion spray IMPORTANT!

6 ! Protect the gear box and electric motor with suitable anti-corrosion spray such as CRC Heavy Corrosion Inhibitor, Corrosion X , Tectyl or similar product . See pictures P 1 & P 2. Make sure to position the windlass so that the center line of the chain / rope aligns with the bow roller in a horizontal plane, and that the vertical line is within 10 degrees (See photo P 3) of the rope / chain gypsy. P3. Drill and cut out holes to the size detailed on the template. Make sure that the chain pipe hole is angled and smooth to allow the chain / rope / rode kit to easily pass through it (See drawing P 4). Note: With a sandwiched deck construction, it is important to seal the exposed surface. P 4. P 5. P 6. P 7. NOTE: Care should be taken when installing the windlass to ensure that the vertical drop below the chain pipe exit is maximized. Remember that rope coils unlike chain, and will require as much anchor locker space as possible (See drawings P 6 and P 7).

7 Place the Windlass Deck Unit in position and connect the Gear Box/Motor. Fit the shaft into the Gear Box while aligning the key into the keyway. Align the deck bolts to the holes in the gear box flange and push firmly to the underside of deck. It may be necessary to move the motor/gear box up and down the shaft to make sure the grease is completely covering the entire shaft. Apply thread locker to exposed threads and assemble with stainless steel hardware supplied. After Installation : Use anti corrosion marine protection on the motor and gearbox. See photo P 2. ANCH RLIFT. W I N D L A S S S Y S T E M S Installation 5. WIRING DATA: ELECTRICAL: See the appropriate wiring diagram for the correct electrical Installation of your windlass model. WARNING! Always use a circuit breaker to protect the windlass motor and electrical cables. Cable sizes We recommend the use of the following cables, switch-wiring and circuit breaker sizes: Windlass Cable length: 0-8m 0-24ft over 8m 24ft Circuit Breaker Barracuda 600 16mm2 4-6 AWG 25mm2 4 AWG 80amp (90080).

8 Barracuda 900 25mm2 4 AWG 35mm2 4 AWG 100amp (90100). Dolphin 1000 25mm2 4 AWG 35mm2 2 AWG 100amp (90100). Mako 1500 12v 35mm2 2 AWG 50mm2 2 AWG 135amp (90135). Mako 1500 24v 25mm2 2 AWG 35mm2 2 AWG 80-100amp (90080-90100). Aquarius 2500 24v 35mm2 2 AWG 50mm2 0 AWG 135amp (90135). Aquarius 3000 24v 35-50mm2 2-0 AWG 50mm2 0 AWG 175amp (90175). Note: A) Cable and terminals should be suitable sizes. B) Windlass performance is directly related to cable size and length. C) Voltage drop over the wiring run must not exceed 2 volts. 6 Wiring Diagram ANCH RLIFT. W I N D L A S S S Y S T E M S. Electrical connections 2 wire motor. 2 wire motor wiring diagram Switch panel 90801. UP / DOWN Panel Barracuda 600 - 900. Dolphin 1000. Battery + supply for foot switch, radio remote, hand Motor held remote. Red Black Yellow Red 3-Conductor cable (16 AWG). Green Grey Solenoid M1 M2. Fuse 5amp Circuit Breaker Motor cable 16-35mm (6 - 2 AWG).

9 Motor cable 16-35mm (6 - 2 AWG). Battery Electrical connections 3 wire motor. Switch panel 90801. UP / DOWN Panel 3 wire motor wiring diagram Mako 1500 and Aquarius 2500. Motor Battery + supply for foot switch, radio remote, hand held remote. Red Black Black Red 3-Conductor cable (16 AWG). Grey Grey Solenoid M1 M2. Fuse 5amp A1 C A2. Circuit Breaker Motor cable Motor cable Battery WARNING. MAKE SURE THE ELECTRICAL POWER IS SWITCHED OFF BEFORE WORKING WITH ELECTRIC CABLES. ANCH RLIFT. W I N D L A S S S Y S T E M S Selection Guide 7. Motor boat Installation using the vertical low profile windlass model with 2 wire motor. Sail boat Installation using the vertical low profile windlass model with 3 wire motor. 8 Parts & Maintenance ANCH RLIFT. W I N D L A S S S Y S T E M S. ITEM DESCRIPTION. 22. 1 Chain pipe cover 2 Pin 3 Pressure finger 19. 4 Spring 5 Base 6 Base bolt 17.

10 7 Rope fork (2 styles). 8 Cover bolt 18. 9 Key 10 Gypsy shaft 17. 12 Clip - 1. 16. 13 Bearing 15. 14 Clip - 2. 8 14. 15 Oil seal 12. 16 Washer 13. 17 Clutch cone 1 12. 18 Gypsy 2 7. 19 Gypsy top cap 3. 20 Capstan 4 10. 22 Clutch handle 9. 5. 6. Basic maintenance and cleaning needs to be performed to keep this unit working properly: Recurring: Any salt deposits must be removed to avoid corrosion and damage to the equipment. Wash thoroughly with fresh water after each use. Polish the unit to prevent staining using auto polish or stainless steel cleaner. Once a year: Remove the top cap and gypsy and perform required maintenance: Use the handle (22) to remove the Gypsy Top Cap (19). Remove the top Clutch Cone (17), loosen the Cover bolts (8) on the Chain Pipe Cover (1) and remove both parts. Pull away the Pressure Finger (3) from the Gypsy (18) and remove the Gypsy. Remove bottom Clutch Cone (17).