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We alWays think PiPe & FittinG

We alWays think pipe & FittinG3We al Ways think TUBE & PIPEC ontentsWe alWays think pipe & FittinGtUBe & PiPetUBe & pipe PRoDUCt P aRt no. DesCRiPtionManUFaCtURinG PRoCesshiGh PRessURe / instRUMentation tUBeCoil tUBeUhP tUBe & PiPeMsP (ManiFolD sPool PaCka Ge)QUality assURanCesPeCiFiCationFittinGFittinG PRoDUCt P aRt no. DesCRiPtionstanDaRD FittinGJoint FittinGFlanGe ConneCtionCoaXial FittinGManUFaCtURinG PRoCessteChniCal D ataCeRtiFiCatet = TubeP = PipeC = Coil1. PRoDUCtX2. MateRialXXX3. siZe CoDeX X X X4. thiCknessX X X5. GRaDeX0250 = 1/4 = DIAMETER0375 = 3/8 = DIAMETER0500 = 1/2 = DIAMETER0750 = 3/4 = DIAMETER1000 = 1 = DIAMETER1250 = 1 = DIAMETER1500 = 1 = DIAMETER 006a = 06A = DIAMETER008a = 08A = DIAMETER010a = 10A = DIAMETER015a = 15A = DIAMETER020a = 20A = DIAMETER025a = 25A = DIAMETER032a = 32A = DIAMETER040a = 40A = DIAMETERs = 316L SINGLE MELTD = 316L DOUBLE MELTF = 304h = HIGH SULFURM = LOW SULFUR LOW MnG = GENERALs = SEAMLESSW = WELDEDM = SEMI SEAMLESS035 = THICKNESS039 = THICKNESS049 = THICKNESS065 = THICKNESS083 = THICKNESS095 = THICKN

3 We alWays think TUBE & PIPE Contents We al W ays think P i P e & F ittin G tUBe & PiPe tUBe & PiPe PRoDUCt PaRt no. DesCRiPtion ManUFaCtURinG PRoCess hiGh PRessURe / instRUMentation tUBe

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Transcription of We alWays think PiPe & FittinG

1 We alWays think pipe & FittinG3We al Ways think TUBE & PIPEC ontentsWe alWays think pipe & FittinGtUBe & PiPetUBe & pipe PRoDUCt P aRt no. DesCRiPtionManUFaCtURinG PRoCesshiGh PRessURe / instRUMentation tUBeCoil tUBeUhP tUBe & PiPeMsP (ManiFolD sPool PaCka Ge)QUality assURanCesPeCiFiCationFittinGFittinG PRoDUCt P aRt no. DesCRiPtionstanDaRD FittinGJoint FittinGFlanGe ConneCtionCoaXial FittinGManUFaCtURinG PRoCessteChniCal D ataCeRtiFiCatet = TubeP = PipeC = Coil1. PRoDUCtX2. MateRialXXX3. siZe CoDeX X X X4. thiCknessX X X5. GRaDeX0250 = 1/4 = DIAMETER0375 = 3/8 = DIAMETER0500 = 1/2 = DIAMETER0750 = 3/4 = DIAMETER1000 = 1 = DIAMETER1250 = 1 = DIAMETER1500 = 1 = DIAMETER 006a = 06A = DIAMETER008a = 08A = DIAMETER010a = 10A = DIAMETER015a = 15A = DIAMETER020a = 20A = DIAMETER025a = 25A = DIAMETER032a = 32A = DIAMETER040a = 40A = DIAMETERs = 316L SINGLE MELTD = 316L DOUBLE MELTF = 304h = HIGH SULFURM = LOW SULFUR LOW MnG = GENERALs = SEAMLESSW = WELDEDM = SEMI SEAMLESS035 = THICKNESS039 = THICKNESS049 = THICKNESS065 = THICKNESS083 = THICKNESS095 = THICKNESSe = EPB = BAa = APM = MPtUBe & pipe PRoDUCt P aRt no.

2 DesCRiPtionXX4tUBe & PiPe5tUBe & PiPeTUBE & pipe ManUFaCtURinG PRoCessManUFaCtURinG PRoCess WelDeDCoil PlateRoll FormingWelding/Bead RollingHeat TreatmentStraighteningCuttingECT / InspectionPackingPointingDrawingCleaning Bright AnnealingMother PipePilgerCutting/CleaningBright AnnealingStraighteningse Mi sea MlessseaMlessseaMlessseMi-seaMlessWelDeD 6tUBe & PiPe7tUBe & PiPePRoDUCt RanGetUBe siZeMaterial (mm) (mm)SUS316(L)SUS304(L)1/8" ~ " " " " " ~25mm3~25* Other length, thickness and sizes should be Pressure Tube CNG&NGV, Aero Space, Electric, Power-PlantInstrumentation Tube Ship Building, Petro-Chemistry hiGh PRessURe/instRUMentation tUBeSEAMLESSCoil tUB e SEAMLESS/SEMI-SEAMLESSsUGGesteD alloWaBle WoRkinG PRessURe FoR seaMless tUBinG TUBE Wall thiCkness, pressure.

3 Bar(kg/ )1/8 6458271/4 3043875697743/8 2503644935691/2 1972813875095/8 2203043954553/4 1822503193724401 1822352733193571 1/4 1822132502733113721 1/2 1752052282583043722 152167190220273* This table was based on the minimum thickness and the maximum outside dimension of standard ASTM A 269 range.* Corrosion was not regarded in the above numerical , Ship-Building, Petro-chemistry TUBE & pipe hiGh PRessURe/instRUMentation tUBe / Coil tUBe 89tUBe & PiPetUBe & PiPeTUBE & pipe UHP TUBE & PIPEUhP tUBe & pipe PRoDUCtion PRoCessAcid CleaningElectropolishingIncoming Inspection/POCP assivationDI Water CleaningInspectionEPBAAPM other tube & PipePRoDUCtion RanGe FoR UhP FielDaPPliCationSemiconductor, Display, Solar Cell, LED, Bio-Chemical, SanitarySEAMLESSD oubleMeltingSingleMeltingSEMI SEAMLESS(Welded+Drawn]MPBA MPEP(Welded+Mechanical Polished]Precision Cleaning1/8 1/2 1 25A50A300A800 ASUS 304(L)SUS 304(L)SUS 304(L)SUS 304(L)SUS 316(L)SUS 316(L)SUS 316(L)SUS 316(L)1011tUBe & PiPetUBe & PiPePhysiCal ChaRaCteRistiCseC tionyielD stRenGth(n/mm2)))

4 Tensile stRenGth(n/mm2) elonGation(%)Semiconductor/LCDSUS304 TPStandard205 over520 over35 overTypical25061050 SUS316 TPStandard205 over520 over35 overTypical27060050 SUS316 LTPS tandard175 over480 over35 overTypical26058060 BioPharmaceuticalFood processing plantsSUS304 TBSS tandard-520 over62 overTypical-60050 SUS316 LTBSS tandard-480 over35 overTypical-55060 QUality assURanCeMsPMANIFOLD SPOOL PACKAGEaDvantaGes1. Cost reductionApproximately 20%~25% saving compared from typical way(Max 30~35%)2. shortening delivery Removing of on site work such as Inspection, Cutting, Facing, Welding, installation, Purging3. assurance for Better Quality It is possible through testing MSP itself by pre-fabricator such as Helium leak test, Pressure test in better treatment with prompt DI water cleaning after Removing of welding PointFielD1.

5 PCW (Process Cooling Water) TP304 GP pipe & Ball Valve Spool Other options also available2. General Purity Gas (CDa, Gn2) TP304 HP pipe & Ball Valve Spool Other options also available (Bellows V/V. TP316L pipe )3. high Purity Gas(Pn2, Par, Phe) TP316L UHP pipe & Diaphragm (Bellows Valve Spool)4. other Piping line Chemical, Vacuum, Exhaust, Drain Piping spool also pre-fabricated and assembled pipe or tube package with valve and fittingTUBE & pipe MSP / QUALITY ASSURANCEinsPeCtion iteMitems APBAEPD ouble MeltingChemical CompositionMill SheetMill SheetMill SheetMill SheetMechanical PropertiesMill SheetMill SheetMill SheetMill SheetMeasure tolerance OOOOR oughnessOOOOW elding testOOOO surface MicroscopeOOOOP article testOOOoil ContentOOOeluant ion CheckOOseM t estOOMoisture testOOesC a t estOaesOeDXOC hemical CompositionCsiMnPsniCrMoSUS304 JIS Value ~ ~ Value ~ ~ ~ Value ~ ~ ~ A269 ~ ~ ~ Melting ~ ~ ~ CoMPosition12tUBe & PiPeWe al Ways think FittinG stanDaRD FittinGs14P FittinG PART NO.

6 15P 90 ELBOW / 45 ELBOW 16P EQUAL TEE / MULTI-HEADER TEE 17P REDUCING TEE 18P CAP CON / ECC REDUCER 19P CAP REDUCERJOint FittinGs20P JOINT TEE / JOINT MULTI-HEADER TEE 21P JOINT REDUCER / JOINT CAP REDUCERFlanGe COnneCtiOn22P RF/BLIND FLANGE / LAP JOINT 23P TEFLON GASKET / pipe FLANGECOaXial FittinGs24P COAXIAL ELBOW / EQUAL TEE 25P COAXIAL REDUCING TEE COAXIAL REDUCER / STOP SPACER26P COAXIAL HALF TUBE / COAXIAL OVER TUBEsPeCiFiCationGradeSizeInner surface roughnessHardness(Hb)Ra( inch)Ba1/4 OD 1 20 9025A OD 100A 25eP1/4 OD 80A 10( 5)OD 100 AinneR sURFaCe RoUGhness assURanCe valUesGradeParticle (number / CFM)oil ContentDew mBA 50 -75 CEP 10 -75 CassURanCe valUes oF PReCision CleaninGTUBE & pipe SPECIFICATIONsiZe / toleRanCe<astM a269> <Jis G3459, astM a312>Thickness40S80 SKS(JIS)ASTMKS(JIS) (mm)ABKS(JIS)ASTM5S10S20 SKS(JIS)ASTMKS(JIS)ASTMKS(JIS)1 ~ 1 1 1 1 1 sizes should be requestedThicknessPiPe1415 FittinGFittinGFITTING FittinG PRoDUCt P aRt no.

7 DesCRiPtion / stanDaRD FittinGtyPeSSEAM-LESSWWELD-EDMateRial631 6L4304tUBe tyPeTTUBEPPIPEsiZe41/4"63/8"81/2"123/4"1 61"201 1/4"241 1/2"322"402 1/2"483"644"XXXPIPE SIZEPRoDUCtLE90 LONG ELBOWSE90 SHORT ELBOWHE45 LONG ELBOWETEQUAL TEESTSHORT TEERTREDUCING TEERCCONCENTRIC REDUCERREECCENTRIC REDUCERCPCAP RCCAP REDUCERJTMJOINT TEE (MALE)JTFJOINT TEE (FEMALE)JRMJOINT CAP REDUCER (MALE)JRFJOINT CAP REDUCER (FEMALE)JCMJOINT CAP (MALE)JCFJOINT CAP (FEMALE)TGTEFLON GASKETPFPIPE FLANGERFFRF FLANGEBLFBLIND FLANGELAJLAP JOINTMHTMULTI-HEADER TEEMJTMULTI-HEADER JOINT TEECLECOAXIAL 90 LEBOWCHECOAXIAL 45 ELBOWCRCCOAXIAL REDUCERCETCOAXIAL EQUAL TEECRTCOAXIAL REDUCING TEESSSTOP SPACERCHTCOAXIAL HALF TUBECOTCOAXIAL OVER TUBE inneR sURF aCe levelBBAEEPAAP oUteRsURF aCe ABRIGHT FINISHBLANK MATTFINISHs6t12leBaFittinG PRoDUCt P aRt no.

8 DesCRiPtionBenD FittinGs PaRt *t8Rt-Bs4P20*P15RC-aTYPESEAMLESSSEAMLESS SEAMLESSMATERIAL316L316L304 TUBE / PIPEPIPETUBEPIPESIZE25A2" * 1/2"20A*15 APRODUCTELBOWREDUCING TEECONCENTRIC REDUCERINNER SURFACE LEVELEPBAAPoRDeRinG eXaMPles- long RadiusAUTO-WELDING 45 ELBOW(8A~100A)MANUAL-WELDING 45 ELBOW(125A~300A) pipe siZe (a siZe)OD 8A 10A 15A 20A 25A 32A 40A 50A 65A 80A 100A 125A 150A 200A 250A 300A R C S - - - - -tUBe siZe (inCh siZe)OD 1/4 3/8" 1/2" 5/8" 3/4" 1" 1 1/4" 1 1/2" 2" 2 1/2" 3" 4" 5" 6" R C S AUTO-WELDING 90 ELBOW(8A~100A)MANUAL-WELDING 90 ELBOW (125A~300A)- long Radius- short RadiusPiPe siZe (a siZe)OD 8A 10A 15A 20A 25A 32A 40A 50A 65A 80A 100A 125A 150A 200A 250A 300A R C S - ---- pipe siZe (a siZe)

9 OD 8A 10A 15A 20A 25A 32A 40A 50A 65A 80A 100A 125A 150A 200A 250A 300A R C S - - - -- tUBe siZe (inCh siZe)OD 1/4 3/8" 1/2" 5/8" 3/4" 1" 1 1/4" 1 1/2" 2" 2 1/2" 3" 4" 5" 6" R C S (Unit = mm)(Unit = mm)stanD aRD FITTING90 ELBOW45 ELBOW1617 FittinGFittinGstanD aRD FITTINGeQUal TEEMUlti-heaDeR TEEPiPe siZe (a siZe)OD8A10A15A20A25A32A40A50A65A80A100 ALength at EndE6070 PitchS125145 TotalLength(D)NumberofBranches2245285337 043044955755620720 BranchTube HeightTube-End(V)4244444750545763717790 Female(V) siZe (inCh siZe)OD1/4"3/8"1/2"5/8"3/4"1"1 1/4"1 1/2"2"2 1/2"3"4"Length at (D) BranchTube HeightTube-End(V)35373944444750545763718 7 Female(V) stanDaRD teePiPe siZe (a siZe)OD 8A 10A 15A 20A 25A 32A 40A 50A 65A 80A 100A 125A 150A 200A 250A 300A C 42 49 59 65 68 88 95 102 121 130 145 V 42 49 59 65 68 88 95 102 121 130 145tUBe siZe (inCh siZe)OD 1/4 3/8" 1/2" 5/8" 3/4" 1" 1 1/4" 1 1/2" 2" 2 1/2" 3" 4" 5" 6" C 35 37 39 49 52 55 59 74 77 90 97 110 140 160 V 35 37 39 49 52 55 59 74 77 90 97 110 140 160 (Unit = mm)(Unit = mm)

10 FittinG stanDaRD FittinGReDUCinG TEEoD1oD2Cv8A 1/2", 3/8", 1/4" 42 42 10A 8A, 1/2", 3/8", 1/4" 47 44 15A 8A, 1/2", 3/8", 1/4" 47 44 10A, 3/4", 5/8" 52 52 20A 8A, 1/2", 3/8", 1/4" 47 47 15A, 10A, 1", 3/4", 5/8' 55 55 25A 8A, 1/2", 3/8", 1/4" 47 50 20A, 15A, 10A, 1 1/4", 1", 3/4", 5/8" 59 59 32A 8A, 1/2", 3/8", 1/4" 57 54 25A, 20A, 15A, 10A, 1 1/4", 1", 3/4", 5/8" 68 62 40A 8A, 1/2", 3/8", 1/4" 57 57 25A, 20A, 15A, 10A, 1 1/4", 1", 3/4", 5/8" 68 65 32A, 1 1/2" 77 77 50A 8A, 1/2", 3/8", 1/4" 57 63 25A, 20A, 15A, 10A, 1 1/4", 1", 3/4", 5/8" 68 71 40A, 32A, 2", 1 1/2" 83 83 65A 8A, 1/2", 3/8", 1/4" 61 71 25A, 20A, 15A, 10A, 1 1/4", 1", 3/4", 5/8" 72 79 50A, 40A, 32A, 2", 1 1/2" 88 90 2 1/2" 97 97 80A 8A, 1/2", 3/8", 1/4" 61 77 25A, 20A, 15A, 10A, 1 1/4", 1", 3/4", 5/8" 72 85 50A, 40A, 32A, 2", 1 1/2" 88 96 65A, 3", 2 1/2" 103 103 100A 8A, 1/2", 3/8", 1/4" 61 90 25A, 20A, 15A, 10A, 1 1/4", 1", 3/4", 5/8" 72 98 50A, 40A, 32A, 2", 1 1/2" 88 109 80A, 65A, 4", 3", 2 1/2" 116 116 oD1oD2Cv 125A 8A, 1/2", 3/8", 1/4" 80 110 25A, 20A, 15A, 10A, 1 1/4", 1", 3/4", 5/8" 100 120 50A, 40A, 32A, 2", 1 1/2" 120 130 100A, 80A, 65A, 4", 3", 2 1/2" 140 140 5" 160 160 150A 8A, 1/2", 3/8", 1/4" 90 130 25A, 20A, 15A, 10A, 1 1/4", 1", 3/4", 5/8" 110 140 50A, 40A, 32A, 2", 1 1/2" 130 150 100A, 80A, 65A, 4", 3", 2 1/2" 150 160 125A, 5" 170 170 200A 8A, 1/2", 3/8", 1/4" 100 150 25A, 20A, 15A, 10A.


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