Welding filler metals - LMC

1 Welding filler metalsTput_HB2005_e_Titel 10:45 Uhr Seite 1B hler Thyssen SchweisstechnikDeutschland GmbHUnionstr. 1D-59067 HammTel.: +49 (0) 23 81-271-02 Fax: +49 (0) 23 81-271-794www. of the B HLER-UDDEHOLM GroupWelding filler metalsB hler Thyssen Schweisstechnik Deutschland GmbH 09_200532B hler Thyssen Schweisstechnik Deutschland GmbH 09_2005 List of contentsList of contentsSMAW covered electrodes Page(low and medium alloyed)Summary7for the Welding of unalloyed steelsfor the Welding of creep resistant steelsfor the Welding of fine grained structural steelsfor the vertical down Welding of pipelinesfor the Welding of weatherproof steelsfor gauging, chamfering and cuttingCovered electrodes (high alloyed)

2 Summary73for the Welding of stainless steelsfor the Welding of Duplex stainless steelsfor the Welding of heat resistant steelsfor the Welding of high temperature resistant steelsfor the Welding of cryogenic steelsfor the Welding of austenite ferrite jointsfor the Welding of non magnetic steelsfor the Welding of cast materialsfor the Welding of nickel and nickel base alloysGas Welding GTAW rods and wires (low and medium alloyed) bersicht151for the Welding of unalloyed steelsfor the Welding of creep resistant steelsfor the Welding of cryogenic steels/fine grained structural steelsGas Welding rodsGTAW Welding rods (high alloyed)PageSummary171for the Welding of stainless steelsfor the Welding of Duplex stainless steelsfor the Welding of heat resistant steelsfor the Welding of high temperature resistant steelsfor the Welding of cryogenic steelsfor the Welding of austenite ferrite jointsfor the Welding of non magnetic steelsfor the Welding of nickel and nickel base alloysGMAW solid wires (low and medium alloyed)

3 Summary225for the Welding of unalloyed steelsfor the Welding of creep resistant steelsfor the Welding of fine grained structural steelsfor the Welding of cryogenic steelsfor the Welding of weatherproof steelsGMAW solid wires (high alloyed)Summary251for the Welding of stainless steelsfor the Welding of Duplex stainless steelsfor the Welding of heat resistant steelsfor the Welding of high temperature resistant steelsfor the Welding of cryogenic steelsfor the Welding of austenite ferrite jointsfor the Welding of non magnetic steelsfor the Welding of nickel and nickel base alloysfor the Welding of cast materialsThe data sheets of each main group are in alphabetical orderB hler Thyssen Schweisstechnik Deutschland GmbH 09_200554B hler Thyssen Schweisstechnik Deutschland GmbH 09_2005 List of contentsAppendixPageSummary439 Key to abbreviationsSpools, coils.

4 Drum packagings and stacker frames for wire productsWeights of weld seam of different weld formsRecommendations for redrying covered electrodes and Welding fluxesJoint Welding of dissimilar materialsDiagramsThe problem of dilution;Recommendations and examples of calculationWeld claddingsJoints on clad products Groove preparationWelding of clad platesMaterial test certificates according to EN 10 204 Comparison chart of approvals for all Welding consumables Approvals and approval authoritiesComparison chart of approvals for Covered electrodes Flux cored wires Wire electrodes, Welding wires and Welding rods Gas Welding rods Wire/flux combinations SAW wires and Welding fluxesVdT V Kennblatt 1000 / included base materialsVdT V Kennblatt 1000 / old and new base material designationsIncluded base materials - Deutsche BahnRecommendations of Thermanit Welding consumables for high alloyed steels/cast steel gradesPhysical values of high alloyed Welding materialsHardness conversion tableConversion table C FWelding positions acc.

5 To EN 287 / EN ISO 6947 and ASMEB rands in alphabetical orderSub arc wires and fluxesPage(low and medium alloyed)Summary313 Wiresfor the submerged Welding of unalloyed steelsfor the submerged Welding of creep resistant steelsfor the submerged Welding of fine grained structural steelsPowdersfor the submerged Welding of unalloyed steelsfor the submerged Welding of creep resistant steelsfor the submerged Welding of fine grained structural steelsSub arc wires and fluxes (high alloyed)Summary357for the submerged Welding of high alloyed andcreep resistant steels and nickel base alloysWiresPowdersFlux cored wires (low, medium and high alloyed)Summary381for the Welding of low and medium alloyed steelsfor the Welding of creep resistant steelsfor the Welding of high alloyed steelsfor the Welding of Duplex stainless steelsWelding rods/bare wire electrodes (aluminium)

6 Summary425for the Welding of aluminium alloysList of contentsThe data sheets of each main group are in alphabetical orderB hler Thyssen Schweisstechnik Deutschland GmbH 09_200576B hler Thyssen Schweisstechnik Deutschland GmbH 09_2005 SMAW covered electrodes (low and medium alloyed)PageSummary8-11for the Welding of unalloyed steels12, 19-24, 28-32,34-43, 45-47, 59-63for the Welding of creep resistant steels13, 18, 25, 33, 44, 53-56, 64-70for the Welding of fine grained structural steels41, 48-51, 53-55, 57-58, 60-61for the vertical down Welding of pipelines14-17for the Welding of weatherproof steels52for gauging, chamfering and cutting26-27B hler Thyssen Schweisstechnik Deutschland GmbH 09_200598B hler Thyssen Schweisstechnik Deutschland GmbH 09_2005 SummarySMAW covered electrodes (low and medium alloyed)for the Welding of unalloyed steels12.

7 Phoenix Blau ..499 ..E 42 0 RC ..E6013 ..1219 ..Phoenix Gr n (Sheet metal)..499 ..E 42 0 R 12 ..A ..E6012 ..1920 ..Phoenix Gr n M ..499 ..E 42 0 RR 12 ..A ..2021 ..Phoenix Gr n T ..499 ..E 42 0 RR 12 ..A ..E6013 ..2122 ..Phoenix K 50 ..499 ..E 42 4 B 42 ..A ..E7015 ..2223 ..Phoenix K 50 R ..499 ..E 42 3 B 32 ..A ..E7016 ..2324 ..Phoenix K 90 S ..499 ..E 46 4 B 32 ..E7016 ..2428 ..Phoenix Rot AR ..E 42 2 RA ..2829 ..Phoenix Rot BR ..E 42 2 RB ..2930 ..Phoenix Rot R 160 ..499 ..E 42 0 RR 53 ..A ..3031 ..Phoenix Rot R 160 ..E 42 0 RR 53 ..A ..E7024 ..3132 ..Phoenix SH Blau ..499 ..E 42 0 RR.

8 E6013 ..3234 ..Phoenix SH ..E 35 0 A 12 ..A ..E6020 ..3435 ..Phoenix SH Gelb B ..499 ..E 38 2 RB ..3536 ..Phoenix SH Gelb R ..499 ..E 38 2 RB ..3637 ..Phoenix SH Gelb S ..499 ..E 38 0 RA ..3738 ..Phoenix SH Gelb T ..499 ..E 38 0 RA ..3839 ..Phoenix SH Gr n K 50 W ..499 ..E 42 5 B 32 ..E7018-1 ..3940 ..Phoenix SH Gr n K 52 W ..499 ..E 42 5 B 12 ..E7016-1 ..4041 ..Phoenix SH Gr n K ..E 46 4 B 42 ..E8018-G ..4142 ..Phoenix SH Gr n K 70 W ..499 ..E 46 4 B 32 ..E8018-G ..4243 ..Phoenix SH Gr n ..E 42 0 RR 12 ..A ..E6013 ..4345 ..Phoenix SH Lila R ..499 ..E 42 2 RB ..E6013 ..4546.

9 Phoenix SH Multifer 130 ..499 ..E 42 0 RR 53 ..A ..E7014 ..4647 ..Phoenix SH Multifer 180 ..499 ..E 42 0 RR 73 ..A ..E7024 ..4759 ..Phoenix Spezial D ..499 ..E 42 3 B 12 ..5960-61 ..Phoenix 120 K ..499 ..E 42 5 B 32 ..60-6162 ..Phoenix 6013 ..499 ..E 42 0 RC ..E6013 ..6263 ..Phoenix 7018 ..499 ..E 42 5 B 32 ..E7018-1 ..63for the Welding of creep resistant steels13 ..Phoenix Blau Mo ..1599 ..E Mo R 1 1 ..A ..E7011-A1 ..1318 ..Phoenix Chromo ..E CrMo1 B 4 2 ..E8018-B2 ..1825 ..Phoenix NiMo 100 ..757 ..E 62 4 Mn 1 NiMo B 42 H5 ..A ..E10018-G (E10018-D2 mod.)..2533 ..Phoenix SH Chromo 2 ..E CrMo2 B 4 2.

10 E9015-B3 ..3344 ..Phoenix SH Kupfer 3 ..E ZCrMoV1 B 4 2 H5 ..A ..Phoenix SH Schwarz 3 K ..499/1599 ..E 50 4 Mo B 42 / E Mo B 4 2 H5 ..A ..E7015-G (E7015-A1 mod.) ..5354 ..Phoenix SH Schwarz 3 K Ni ..499 ..E 50 4 1 NiMo B 42 H5 ..A ..E9018-G ..5455 ..Phoenix SH Schwarz 3 MK ..499/1599 ..E 50 4 Mo B 42 / E Mo B 4 2 H5 ..A ..E7018-G (E7018-A1 mod.) ..5556 ..Phoenix SH Schwarz 3 ..E Mo R 1 2 ..A ..E8013-G ..56 PPaaggeeBBrraanndd nnaammeeEENNAAWWSSPP aaggeeB hler Thyssen Schweisstechnik Deutschland GmbH 09_20051110B hler Thyssen Schweisstechnik Deutschland GmbH 09_2005 SummarySMAW covered electrodes (low and medium alloyed)PPaaggeeBBrraanndd nnaammeeEENNAAWWSSPP aaggee64.