Wetline Kit Systems - phtruck.com

1 Wetline Kit Training Dump Truck & Trailer Application Guide2 Air LinesSuction HoseHigh PressureHoseDump Truck Two Line SystemLow Usage Applications OnlyStandard Service Life3 Air LinesSuctionHoseHigh PressureHoseDump Truck Three Line SystemHighly RecommendedBest Service LifeReturn LineHose4489 XFAHX-A3XK 8 Bolt Std. Mount Air Shift489 XFAHX-S3XK 8 Bolt Std. Mount Combo Valve489 GFAHX-A3XK 8 Bolt Metric Mount Air Shift489 GFAHX-S3XK 8 Bolt Metric Mount Combo ValveSee Chelsea Application Guide for Complete ListingTip: For KW / Peterbilt & Sterling Trucks use 5 ArrangementC102D-25-1 314-9325-229T Without Air Shift C102D-25-1AS 314-9325-227T With Air ShiftSMA50 Saddle Mount Aluminum 50 Gallon TankSMS50 Saddle Mount Steel 50 Gallon TankDump TruckManual Transmissions5277 XGFJP-S5RB Allison 4500 Series277 XBFJP-S5XD Allison 4500 Series 277 XSFJP-S5RB Allison 3500 Series 277 XBFJP-S5XD Allison 3500 SeriesSee Chelsea Application Guide for Complete ListingC101D-25 314-9310-226T Without Air ShiftC101D-25-AS 314-9310-902T With Air ShiftG102-20-R-4S 308-9310-416T Without Air ShiftG102-20-R-4S-AS 308-9310-903T With Air ShiftNote.

2 3 Line system Only No ExceptionsIn Cab Controls Must Have Return to Neutral SMA50 Saddle Mount Aluminum 50 Gallon TankSMS50 Saddle Mount Steel 50 Gallon TankDump Truck Allison Automatic Transmissions6 Air LinesSuction HoseHigh PressureHoseDump Trailer Two Line SystemLow Usage Applications OnlyStandard Service Life7 Air LinesSuction HoseHigh PressureHoseDump Trailer Three Line SystemReturn LineHoseHighly RecommendedBest Service Life8 Dump Trailer Manual Transmissions489 XFAHX-A3XK 8 Bolt Std. Mount Air Shift489 XFAHX-T3XK 8 Bolt Std. Mount Combo Valve489 GFAHX-A3XK 8 Bolt Met. Mount Air Shift489 GFAHX-T3XK 8 Bolt Met. Mount Combo ValveSee Chelsea Application Guide for Complete ListingTip: For KW/ Peterbilt & Sterling Trucks Use 5 ArrangementC102-25-1 314-9325-229T Without AirC102-25-1AS 314-9325-227T With Air ShiftURA50 Up Right Aluminum 50 Gallon TankURS50 Up Right Steel 50 Gallon TankURP Up Right Poly 50 Gallon Tank9 Dump Trailer Allison Automatic Transmissions277 XBFJP-T5RB Allison 4500 Series277 XBFJP-T5XD Allison 4500 Series 277 XGFJP-T5RB Allison 3500 Series 277 XGFJP-T5XD Allison 3500 SeriesSee Chelsea Application Guide for Complete ListingC101D-25 314-9310-226T Without AirC101D25-AS 314-9310-902T With Air ShiftURA50 UP Right Aluminum 50 Gallon TankURS50 UP Right Steel 50 Gallon TankC102D-25 314-9325-234T Without Air C102D-25-AS 314-9325-018T

3 With Air ShiftNote: Many C102 s will not fit when using an Allison Transmission the alternative is to shaft drive the pump10 Combination Moving Floor / Dump Trailer SystemReturn LineHigh Pressure LineAir LinesNote: Where the application readings show acontinuous pressure reading of 3000 PSI, the pumpwill need to be matched to the pressurerequirement. Moving floors and live bottom trailers do not require 3000 PSI continuous RV is set for 3000 PSI to get the floor or motor moving. RaiseLower11 Combination Moving Floor / Dump Trailer489 XQAHX-A3XK 8 Bolt Std. Mount Air Shift489 XQAHX-T3XK 8 Bolt Std. Mount Combo Valve489 GQAHX-A3XK 8 Bolt Met. Mount Air Shift489 GQAHX-T3XK 8 Bolt Met.

4 Mount Combo ValveRefer to the Chelsea Application Guide for Complete ListingPTO to Run @ 125% of engine SpeedPGP051 4B ODT SRP 7/8" 13T 25 BI 313-9610-526T PGP051 4B MIX SP 7/8" 13T 25 CCW 313-9610-527T Double Filter Length50AT225CN2500N 1 O-Ring50A5225CN25 DDN 1 NPT12 Combination Moving Floor / Dump TrailerACVA10 Combo Valve13 ASK 17 & ASK 49 Air Shift Kit Only Used with Chelsea Comb Valve Option to Shift the PumpCommercial 314-9414-017 C101&C102 Commercial 314-9414-049 G101&G102 Dump Truck / Trailer AccessoriesChelsea Combo Valve Console329219XS 328388-65X With Auto Kick Out and Spring Return T 328388-72X Without Auto Kick Out and No Spring ReturnU 338388-79X With Auto Kick Out and No Spring ReturnNote: S&T Option is most common for Dump TrucksU most common in Dump TrailersCombo Valve With Pressure Switch Allison TransmissionsS With Auto Kick Out and Spring ReturnT Without Auto Kick Out and Spring ReturnCaution: Never leave any valve in the down position while driving.

5 [Always return to the neutral position]14 Commercial Pump Support Brace391-1832-323 (Works with XK and Fuller TransmissionsNote: A Pump brace is Required on all C102 Pumps to Support the pump to the TransmissionASK 17 314-9414-017 Air Shift Kit Used with Chelsea ComboValve Option to Air Shift the C102 PumpDump Truck / Trailer AccessoriesVP04-2-2813 In-cab Air Control with Detent in the raise and lower Positions: VP04-2-2480 In-cab Air Control with Spring Return to NeutralJoy Stick VP04-4-2870 Up Back /Left Right ControlsSpring Return to Neutral15 Hydraulic Hoses Suction and Return Line Uses 88 Series Reusable FittingsHigh Pressure Hoses Uses 43 Series Crimp Fittings 16 Hose Barb / Clamps / Ball ValvesHose Barb0188-12-12 Male Pipe to Hose Barb0188-16-16 1 Male Pipe to 1 Hose Barb0188-20-20 1 Male Pipe to 1 Hose Barb0188-20-24 1 Male Pipe to 1 Hose Barb0188-24-24 1 Male Pipe to 1 Hose BarbHose Clamps88HC-12 Hose Clamp88HC-16 1 Hose Clamp88HC-20 1 Hose Clamp88HC-24 1 Hose ClampBall ValvesXV520P-16 1 Ball ValveXV520P-20 1 Ball ValveXV520P-24 1 Ball Valve17 Hydraulic Quick CouplerWing Nut)

6 Coupler6125-16 1 6125-20 1 6125-24 1 Matching Nipple6105-16 1 6105-20 1 6105-24 1 Complete Assembly6100-16 1 6100-20 1 6100-24 1 18 Misc. ConnectorsReducers 0102-24-16 1 to 1 0102-24-20 1 to 1 0102-20-16 1 to 1 0102-20-12 1 to Pipe Nipple0101-20-20 1 x 1 Pipe Nipple0101-24-24 1 x 1 Pipe Nipple0101-24-32 2 x 1 Pipe NippleMale Connector0103-12-12 Pipe to 37 Deg. JIC0103-16-16 1 Pipe to 1 37 Deg. JIC0103-20-20 1 Pipe to 1 37 Deg. JICMale Pipe Adapter0107-12-16 Male Pipe to 1 Female Swivel0107-16-20 1 Male Pipe to 1 Female Swivel0107-20-20 1 Male Pipe to 1 Female SwivelStreet Elbow1 CD 1 Male Pipe X 1 Female Pipe1 CD 1 Male Pipe X 1 Female Pipe19 Misc.

7 ConnectorsO-Ring Hollow Hex Head PlugHP05-12 O-RingHP05-16 1 O-RingHP05-20 1 O-RingHP05-24 1 O-RingNPT Hollow Hex Head Plug01HP-12 NPT01HP-16 1 NPT01HP-20 1 NPT01HP-24 1 NPT01HP-32 2 NPT20 Dump Truck CylindersDump Truck Max LiftingModel # Application PSI CapacityS53DC-66-84 10-12 ft 2000 35,441S63DC101-120 14-15 ft 2000 51,935S63DC-101-140 15-16 ft 2000 51,935S63DC-102-126 14-15 ft 2500 70,685S63DC-102-138 15-16 ft 2500 70,685S63DC-102-162 18-20 ft 2500 70,685S74DC-74-135 15-16 ft 2000 71,570S74DC-74-156 18-20 ft 2000 71, 18-20 ft 2000 71,570 Note: Application varies between Body Manufacturers 2500 PSI Direct Heil Replacement Cylinders21 Types of Dump Trailers22 Dump Trailer CylindersDump Trailer Max LiftingModel # Frame Hybrid Frameless PSI CapacityS84DC-66-170 24 ft 2000 98,034S84DC-77-180 24ft 2000 98,034S84DC-77-190 24ft 2000 98,034S85DC-77-235 32ft 2000 98,034S85DC-66-250 24ft 2000 98,034S85DC-66-265 32ft 38ft 2000 97,034S85DC-66-285 38ft 2000 98,034S95DC-52-320 38ft 2000 127,23523 Moving Floor Application Guide24 Keith Set UpNote.

8 Keith shows Poppet Style Quick Connects / Most trailers often have Wing Type Quick Connects25 Keith Start Up Procedures26 Keith Wet Line27 Moving Floor system PTO Driven SystemBulk HeadTo start the moving floor simply engage the PTOTo stop the moving floor disengage the PTO 28 Moving Floor Front Mount EngineBulk Head29 PTO DrivenManual Transmissions [Eaton]489 XQAHX-A3XK 8 Bolt Std. Mount Air Shift489 XQAHX-V3XK 8 Bolt Std. Mount Air Shift Less Hoses489 GQAHX-A3XK 8 Bolt Metric Mount Air Shift489 GQAHX-V3XK 8 Bolt Metric Mount Air Shift Less HosesTip: For KW / Peterbilt & Sterling Trucks use 5 ArrangementAutomatic Transmissions [Allison]277 XGFJP-B5XK 10 Bolt Standard 2/4 Bolt Flange277 XGFJP-B5RB 10 Bolt Standard 4 Bolt Flange277 XDFJP-B5XK 10 Bolt Rotatable 2/4 Bolt Flange277 XDFJP-B5RB 10 Bolt Standard 4 Bolt FlangeSee Chelsea Application Guide for Complete ListingPump With Relief Built In PGP051 2/4B NPT SP 7/8" 13T 25 RV313-9610-699T Parker CommercialPump Without Built In Relief Valve PGP051 4B MIX SP 7/8" 13T 25 Keith Standard313-9610-527T Parker Commercial30 Manual or Automatic Transmissions Front Mounted EnginePGPLS076 4C SF SP 1 1/4" K 22 3169610258T Parker Commercial Activation Switch Kit3911842118 Parker Commercial 31 Tanks & FiltrationURA50 UP Right Aluminum 50 Gallon TankURS50 UP Right Steel 50 Gallon TankSMA50 Side

9 Mount AluminumSMS50 Side Mount SteelFSP415-5AF4H32 Hydraulic Hoses Suction and Return Line Uses 88 Series Reusable FittingsHigh Pressure Hoses Uses 43 Series Crimp Fittings 33 Hydraulic Quick CouplerWing Nut Coupler6125-16 1 6125-20 1 6125-24 1 Matching Nipple6105-16 1 6105-20 1 6105-24 1 Complete Assembly6100-16 1 6100-20 1 6100-24 1 34 Misc. ConnectorsReducers 0102-24-16 1 to 1 0102-24-20 1 to 1 0102-20-16 1 to 1 0102-20-12 1 to Pipe Nipple0101-20-20 1 x 1 Pipe Nipple0101-24-24 1 x 1 Pipe Nipple0101-24-32 2 x 1 Pipe NippleMale Connector0103-12-12 Pipe to 37 Deg. JIC0103-16-16 1 Pipe to 1 37 Deg. JIC0103-20-20 1 Pipe to 1 37 Deg.

10 JICMale Pipe Adapter0107-12-16 Male Pipe to 1 Female Swivel0107-16-20 1 Male Pipe to 1 Female Swivel0107-20-20 1 Male Pipe to 1 Female SwivelStreet Elbow1 CD 1 Male Pipe X 1 Female Pipe1 CD 1 Male Pipe X 1 Female Pipe35 Live Bottom Application36 Live Bottom Without Flow Control37 Live Bottom With Flow Control38 Live Bottom Wetline SystemBulk HeadTo start the live bottom simply engage the PTOTo stop the live bottom disengage the PTO39 PTO and Pump RequiredManual Transmissions [Eaton]489 XQAHX-A3XK 8 Bolt Std. Mount Air Shift489 XQAHX-V3XK 8 Bolt Std. Mount Air Shift Less Hoses489 GQAHX-A3XK 8 Bolt Metric Mount Air Shift489 GQAHX-V3XK 8 Bolt Metric Mount Air Shift Less HosesTip: For KW / Peterbilt & Sterling Trucks use 5 ArrangementAutomatic Transmissions [Allison]