Parts List 442 & 489 Series - Parker Truck …

1 Bulletin HY25-2442-M1/USParts List 442 & 489 SeriesEffective: September 15, 2012 Supersedes: HY25-2442-M1/US Dated May 2012 Parker hannifin CorporationChelsea Products DivisionOlive Branch, MS 38654 USAIIFAILURE OR IMPROPER SELECTION OR IMPROPER USE OF THE PRODUCTS DESCRIBED HEREIN OR RELATED ITEMS CAN CAUSE DEATH, PERSONAL INJURY AND PROPERTY DAMAGE. This document and other information from Parker hannifin Corporation, its subsidiaries and authorized distributors provide product or system options for further investigation by users having technical expertise. The user, through its own analysis and testing, is solely responsible for making the final selection of the system and components and assuring that all performance, endurance, maintenance, safety and warning requirements of the application are met. The user must analyze all aspects of the application, follow applicable industry standards, and follow the information concerning the product in the current product catalog and in any other materials provided from Parker or its subsidiaries or authorized distributors.

2 To the extent that Parker or its subsidiaries or authorized distributors provide component or system options based upon data or specifications provided by the user, the user is responsible for determining that such data and specifications are suitable and sufficient for all applications and reasonably foreseeable uses of the components or systems. WARNING User ResponsibilityThe items described in this document are hereby offered for sale by Parker hannifin Corporation, its subsidiaries or its authorized distributors. This offer and its acceptance are governed by the provisions stated in the "Offer of Sale".Offer of Sale Copyright 2012, Parker hannifin Corporation, All Rights ReservedParker hannifin CorporationChelsea Products DivisionOlive Branch, MS 38654 USAIIIB ulletin HY25-2442-M1/USPower Take-Offs442 & 489 SeriesContentsExploded View ..1 Bill of Materials ..2-4 Air Control Parts ( A Designator).

3 5 Shifter Kits ..6 Constant Mesh Parts ( M Designator) ..7 Self Lube Parts ..8 Gear Charts 442 Series ..9-11 Gear Charts 489 Series ..12 Direct Mount Pump Conversion Kits ..13-14 Output Options Bills of Material .. Housing Dimensions ..19 Pump Flange & Shaft Dimensions ..20 Model Number Designation ..21-22 Kit Bill of Materials ..23-36 Installation Sketch ..37 Offer of Sale ..40 Parker hannifin CorporationChelsea Products DivisionOlive Branch, MS 38654 USA1 Bulletin HY25-2442-M1/USPower Take-Offs442 & 489 SeriesExploded ViewParker hannifin CorporationChelsea Products DivisionOlive Branch, MS 38654 USA2 Bulletin HY25-2442-M1/USPower Take-Offs442 & 489 SeriesBill of Not Shown As Required Continued on Next PageSee Pages 23-36 for Kit Bill of MaterialsItemPart NumberDescriptionQuantity44248911-P-557 XHousing, Standard Mount ( X , G & K ) (Includes Item 23).

4 1- 1-P-558 XHousing, Deep Mount ( Z & L ) (Includes Item 23) ..1- 1-P-552 XHousing, Standard Mount (Includes Item 23) ..-11-P-562 XHousing, Deep Mount (Includes Item 23) ..-12 See Charts, Pgs 9-12 Gear, Output ..113 See Charts, Pgs 15-18 Shaft, Output Pump Mount ..1143-P-202 Shaft, Output ( XD ) Standard " Rd .313" KW ..113-P-978 Shaft, Output ( XD for B Ratio Only) Standard " Rd .313" KW1-5378391 Lockring (All other shifter types Except M ) ..226550397 Bearing Cone ..117550532 Bearing Cone ..11822-P-127-1 Gasket, Bearing Cap (.010") .. 22-P-127-2 Gasket, Bearing Cap (.020") .. , Bearing Cap (.015") .. Cap Assembly, Close End .. Race .. Cap Assembly, Open End ( XD Output) .. 550221 Bearing Race ..11 See Charts, Pgs 15-18 Bearing Cap Assembly, Pump Mounts ..1111378447-6 Capscrew, Hex Head (.312" - 18 x ") (Closed Cap Side) ..4411A378447-6 Capscrew, Socket Head (.312" - 18 x ") ( XD Output).

5 441228-P-216 Oil Seal, XD Output ..11 See Charts, Pgs 15-18 Oil Seal ..1113500007-29 Key, Woodruff ( XD Output) ..1114 See Charts, Pgs 9-12 Gear, Input .. 1115 See Charts, Pgs 9-12 Gear, Input ..1117550439 Bearing Cone ..22 17A561006 Bearing Cone, Tapered ( A , B & C Only) .. 1118A14-P-75 Spacer, Input Bearing ( A , B & C Only) .. 1119A 550890 Bearing, Needle Roller ( A , B & C Only) .. 11 18 14-P-73-1 Spacer, Idler Gear (.149" - .151") .. 14-P-73-2 Spacer, Idler Gear (.152" - .154") .. , Idler Gear (.155" - .157") .. Washer, Bearing ..11209-P-88 Shaft, Idler Standard ..119-P-89 Shaft, Idler Pressure Lube ( P ) ..112128-P-191O-Ring ..1122379672 Plug, O-Ring w/Socket Face (NWD Plug) ..1123500597-14 Roll Pin, Deep Mount (1" Long) ..11500597-16 Roll Pin, Standard Mount ( " Long) ..11 CABLE CONTROL COVER ASSEMBLIES Ratios Q , W & X .. 329119-1 XShifter Cover Ass y, Wire Control (Ass y 3 & 6).

6 11329119-2 XShifter Cover Ass y, Wire Control (Ass y 4 & 5) ..11 Ratios F , H , L , R , S & U .. 329121-1 XShifter Cover Ass y, Wire Control (Ass y 3 & 6) ..11329121-2 XShifter Cover Ass y, Wire Control (Ass y 4 & 5) ..11 Ratios A , B & C 329271-1 XShifter Cover Assembly, Wire Control (Ass y 3 & 6) ..11329271-2 XShifter Cover Assembly, Wire Control (Ass y 4 &5) ..11 Parker hannifin CorporationChelsea Products DivisionOlive Branch, MS 38654 USA3 Bulletin HY25-2442-M1/USPower Take-Offs442 & 489 SeriesBill of Not Shown As Required Continued on Next PageSee Pages 23-36 for Kit Bill of MaterialsItemPart NumberDescription Quantity4424892434-P-39 Cover Plate, Shifter - Constant Mesh ..11 34-P-74 Cover Plate, Shifter ..112537-P-19 Spring ..112663-P-16 Poppet Pin ..112728-P-191O-Ring ..11 Ratios Q & W & X 28329118-1 XPost and Plate Assembly, (Ass y 3 & 6).

7 1128329118-2 XPost and Plate Assembly, (Ass y 4 & 5) ..11 Ratios F , H , L , R , S & U 28329120-1 XPost and Plate Assembly, (Ass y 3 & 6) ..1128329120-2 XPost and Plate Assembly, (Ass y 4 & 5) ..11 Ratios A , B & C 28329265-1 XPost and Plate Assembly, (Ass y 3 & 6) ..1128329265-2 XPost and Plate Assembly, (Ass y 4 & 5) ..11 29378004 Flat Washer ..113051-P-22 Shifter Lever ..1131500365-22 Flat Washer ..1132500356-10 Lockwasher ..1133500409-6 Capscrew, Hex Head (.312" - 24 x .625") ..1134379639 Indicator Switch, Pin Style (Normally Off) ..113535-P-8 Gasket, Shifter Cover ..1135A5-A-188 Gasket, Shifter Cover ( A , B & C Ratio Only)..1135B 35-P-8 Gasket, Shifter Cover ( A , B & C Ratio Only)..2236378430-9 Capscrew, Hex Head (.312" - 18 x .875") (Wire, Electric & Air Shift) ..44 378447-6 Capscrew, Hex Head (.312" - 18 x ") (Wire Shift A , B & C Ratio)44 Plate.

8 Screw, Name Plate ..22 LOOSE Parts Mounting Kit .. 328170-76 XMounting Kit ( X Mounting Type)..1- 328170-77 XMounting Kit ( Z Mounting Type) ..1- 7170-72 XMounting Kit ( G Metric Mounting Type) .. 1- 328170-201 XMounting Kit ( G Metric Mounting Type) .. -1 328170-200 XMounting Kit ( X & Z Mounting) ..-1 328346-10 XCable, Wire Control ( W Shifter) ..11 328380 XParts Bag, Wire Control ( W Shifter) ..11 329245 XBracket Kit, Wire Control ( C Shifter) ..11 Parker hannifin CorporationChelsea Products DivisionOlive Branch, MS 38654 USA4 Bulletin HY25-2442-M1/USPower Take-Offs442 & 489 SeriesBill of Not Shown As Required Continued on Next PageSee Pages 23-36 for Kit Bill of MaterialsItemPart NumberDescription Quantity442489 AIR SHIFT INSTALLATION KIT 328388-37 XAir Shift Installation Kit ( A Shifter) ..11 328388-47 XAir Shift Installation Kit ( P Shifter).

9 11 328388-48 XAir Shift Installation Kit ( Q Shifter) ..11 328388-65 XAir Shift Installation Kit ( S Shifter) ..11 328388-72 XAir Shift Installation Kit ( T Shifter)..11 328751-1 XInstallation Kit ( C , H , W , X , Y ) ..11379319 Indicator Switch Booth ..11 328948-6 XGasket and Installation Instructions ..1- 328948-8 XGasket and Installation Instructions ..-1 329166-12 XElectric Shift Installation Kit ..11379640 Booted Connector ( V Shifter Option) ..11378414 Pressure Protection Valve ( V Shifter Option) ..11328075 XPressure Lube Hose ( HVP Input Gear Only)..1- Service Kits 329202 XIndicator Switch Connector Service Kit ..11 329218 XIndicator Switch Service Kit ..11 329304 XBearing Cap and Seal Assembly (Pressure Lube) ..11 See Pgs 13-14 Pump Field Conversion Kit ..11 328356-67 XGasket & Seal Kit ..11 378391 Lockring ..2-328356-50 XGasket & Seal Kit ..-1328356-15 XShifter Cover Seal Kit (Wire Control).

10 11328356-69 XShifter Cover Seal Kit (Wire Control A , B & C Ratio) ..11 328356-71 XShifter Cover Seal Kit (Air Shift)..11 328594-13 XBearing and Spacer Kit (Non-Pressure Lube) ..11 328594-14 XBearing and Spacer Kit (Pressure Lube) ..11 328594-15 XBearing and Spacer Kit (Non-Pressure Lube A , B & C Ratio) ..11 328594-16 XBearing and Spacer Kit (Pressure Lube A , B & C Ratio) ..11 329260 XConversion Kit, 440 to 442 Series ..1- 329261 XConversion Kit, 440 Deep Mount to 442 Deep Mount ..1- 329262 XConversion Kit, 488 to 489 Series ..-1329263 XConversion Kit, 488 Deep Mount to 489 Deep Mount ..-1 Parker hannifin CorporationChelsea Products DivisionOlive Branch, MS 38654 USA5 Bulletin HY25-2442-M1/USPower Take-Offs442 & 489 SeriesAir Control Parts ( A Designator)49505152534860545556515049595 857 ItemPart NumberDescription Quantity442489329361 XShifter Cover Assembly, Air Shift (Includes Items 48-57)114834-P-130 Shifter Cover1149378316 Snap Ring2250378315 Cover Plug225128-P-42O-Ring225237-P-21 Shifter Spring115311-P-75 Shaft, Shifter115428-P-41O-Ring115532-P-180 Shifter Fork1156378447-4 Capscrew, Socket Head w/lockpatch (.)