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www.nspa.com • 800-874-6813

Sealed Crimp connectors Sealed Solder connectors Sealed Crimp & Solder ConneCtorS710 Sealed WindoW Crimp connectors Sealed multiple Wire connectors Sealed Step-doWn butt ConneCtorSSealed heat Shrink tubing Sealed Solder SYStem For batterY 800-874-681319891980198219901991 Master distributor of bins,trays and packaged fasteners for distributors calling on maintenance and repair facilitiesBegan assembly of Sealed Crimp ConnectorsPatent issued for Sealed Solder butt ConnectorsIntroduced Sealed Solder System for Battery TerminalsPatent issued for SealedSolder Terminals - Rings,Spades, Slip-Ons TIMELINE OF SIGNIFICANT EVENTSNSPA485 - ELECTRICAL SECTION:NSPA485 - ELECTRICAL 12/19/2006 1:42 PM Page 2 SEALED ELECTRICAL SYSTEMSEALED MULTIPLE WIRE CONNECTORSSEALED CRIMP & SOLDER CONNECTORSSEALED SOLDER CONNECTORSSEALED STEP DOWN butt CONNECTORSSEALED CRIMP CONNECTORSSEALED CRIMP NYLON CONNECTORSSEALED SOLDER SYSTEM FOR BATTERY TERMINALSHEAT SHRINK TUBINGNYLON CONNECTORSVINYL CONNECTORSWIRE NUTSSPECIALTY TERMINALSTAPESSTARTER LUGSBATTERY TERMINALSWIRE & CABLESOLDERCABLE TIESWIRE CONDUIT & CLIPSFUSESTOOLSGREASE FITTINGS, EXTRA THICK WASHERSCHARTS & REFERENCEASSORTMENT LISTING246101314202224343940424446495357 586466728388901999200120052005 Patent issued for Sealed Crimp & Sol

4 SEALED MULTIPLE WIRE CONNECTORS SEALED MULITPLE WIRE CONNECTORS HYDRALINKTM PRODUCT LINE IN-LINE BUTT CONNECTORS One Wire to Two Wires Color Stripe Crimp Die Part # Wire Gauge Tubing Color On Connector Wire Combos (Insulated) Pkg Qty

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Transcription of www.nspa.com • 800-874-6813

1 Sealed Crimp connectors Sealed Solder connectors Sealed Crimp & Solder ConneCtorS710 Sealed WindoW Crimp connectors Sealed multiple Wire connectors Sealed Step-doWn butt ConneCtorSSealed heat Shrink tubing Sealed Solder SYStem For batterY 800-874-681319891980198219901991 Master distributor of bins,trays and packaged fasteners for distributors calling on maintenance and repair facilitiesBegan assembly of Sealed Crimp ConnectorsPatent issued for Sealed Solder butt ConnectorsIntroduced Sealed Solder System for Battery TerminalsPatent issued for SealedSolder Terminals - Rings,Spades, Slip-Ons TIMELINE OF SIGNIFICANT EVENTSNSPA485 - ELECTRICAL SECTION:NSPA485 - ELECTRICAL 12/19/2006 1:42 PM Page 2 SEALED ELECTRICAL SYSTEMSEALED MULTIPLE WIRE CONNECTORSSEALED CRIMP & SOLDER CONNECTORSSEALED SOLDER CONNECTORSSEALED STEP DOWN butt CONNECTORSSEALED CRIMP CONNECTORSSEALED CRIMP NYLON CONNECTORSSEALED SOLDER SYSTEM FOR BATTERY TERMINALSHEAT SHRINK TUBINGNYLON CONNECTORSVINYL CONNECTORSWIRE NUTSSPECIALTY TERMINALSTAPESSTARTER LUGSBATTERY TERMINALSWIRE & CABLESOLDERCABLE TIESWIRE CONDUIT & CLIPSFUSESTOOLSGREASE FITTINGS, EXTRA THICK WASHERSCHARTS & REFERENCEASSORTMENT LISTING246101314202224343940424446495357 586466728388901999200120052005 Patent issued for Sealed Crimp & Solder butt ConnectorsPatent issued for Sealed Crimp & Solder Terminals - Rings, Spades, Spring Spades, Slip-OnsIntroduced innovative Step Down butt ConnectorsIntroduced (patent pending) Sealed connectors for Multiple WiresNSPA485 - ELECTRICAL SECTION.

2 NSPA485 - ELECTRICAL 12/19/2006 1:42 PM Page 3 SEALED ELECTRICAL SYSTEMTHE SEALED ELECTRICAL SYSTEMIt s a Question of Integrity CorrosionPull-OutTechnologyDowntimeWhy: When using a standard crimp terminal, the wire is exposed to moisture and other contaminants. Over time, the wire starts to corrode which reduces the current carrying capacity of the electrical : NSPA s heat shrink connectors maintained their electricalconductivity after being subjected to many corrosive chemicals usedto melt snow and ice, unlike standard crimp connectors . All of theconnectors were exposed to these chemicals for an equvilant of 10years road-life Solution: NSPA s heat shrink terminals are significantly stronger thanstandard crimp connectors . In fact, our Sealed Crimp connectors are50% stronger than PVC connectors . Our Sealed Solder connectors &Sealed Crimp & Solder connectors are 80% stronger than : Corrosion damage is estimated at over $ billion in the transportation sector.

3 Wiring & lighting is the most frequent corrosion problem in maintaining technology and computerization have resulted in OEMs designing sealed and molded components in all types ofequipment. Most OEMs now require sealed connections for repair and warranty work. The integrity of the electrical system is breached when repairs are made with inferior, unsealedelectrical and electrical problems are the most frequent causes ofdowntime when maintaining a fleet. Usually these problems stemfrom faulty electrical connections. Equipment downtime often resultsin hundreds to thousands of dollars in violations, repair costs & USE HEAT SHRINK TERMINALS?WHO USES HEAT SHRINK TERMINALS?Problem:In most cases, electrical connectors must operate in adverse conditions: heat, cold, vibration, strain, etc. These conditions can cause the wire or wires to pull-out of the DUTY TRUCKING MARINE AUTOMOTIVE AFTERMARKET OEM HEAVY DUTY EQUIPMENT MUNICIPALITIES MILITARY BASES PLANT MAINTENANCE DEPARTMENTS MININGRV OIL FIELDS AND MANY - ELECTRICAL SECTION:NSPA485 - ELECTRICAL 12/19/2006 1.

4 42 PM Page 43 SEALED ELECTRICAL SYSTEMSOLDEREDU ltimate tensile strength Superior conductivitySEALEDD urable insulation Watertight connection Transparent tubing for visual inspectionSEE PAGE 10 FOR MORE INFORMATIONCRIMPEDM echanical reliability Holds wires in placeSOLDEREDU ltimate tensile strength Superior conductivitySEALEDD urable insulation Watertight connectionSEE PAGE 6 FOR MORE INFORMATIONUNIQUE HEAT SHRINK TUBINGA ctive adhesive flows and seals betweenmultiple wires Clear tubing allows for visual inspection Color dash wire size indicator Color stripe die indicatorSEE PAGE 4 FOR MORE INFORMATIONCRIMPEDM echanically sound Seamless butt connectors Brazed seam rings and spadesSEALEDD urable insulation Watertight connection Color-coded with wire gauge imprintSEE PAGE 14 FOR MORE INFORMATIONS ealed CrimpConnectorsSealed SolderConnectorsSealed Crimp & SolderConnectorsSealed Multiple WireConnectorsStep Down ButtConnectorsELEKTRALINKMULTILINKHYDRAL INKIN-LINE butt CONNECTORSOne Wire to Two WiresCLOSED-END CONNECTORSUp to Four WiresSEALED CRIMP & SOLDERSEALED CRIMPVINYLINNOVATIVE DESIGN!

5 Our Step Down Connector is tapered which ensuresuniform wall thickness and provides a strong mechanical TO USEHas two stripes - one on each end - to indicate which wire size to insert. Stripes also indicates which crimp die to use for PAGE 13 FOR MORE INFORMATIONKRIMPA-SEAL OLD SCHOOL SEALED CRIMP CONNECTORNYLA-SEALKRIMPA-SEAL- insulated with tinted, adhesive-lined, polyolefin heat shrink tubingNYLA-SEAL- insulated with nylon tinted, adhesive-lined, heat shrink tubing OLD SCHOOL SEALED CRIMP CONNECTOR- Nylon insulated connectors with clear, adhesive-lined, polyolefin heat shrink tubingUNINSULATEDNSPA485 - ELECTRICAL SECTION:NSPA485 - ELECTRICAL 12/19/2006 1:42 PM Page 34 SEALED MULTIPLE WIRE CONNECTORSSEALED MULITPLE WIRE CONNECTORSHYDRALINKTMPRODUCT LINEIN-LINE butt CONNECTORSOne Wire to Two WiresColor StripeCrimp Die Part #Wire Gauge Tubing ColorOn Connector Wire Combos( insulated )Pkg QtyHL57-20 24-22 AWG Clear/White Dash Side 1: White One 24-22 AWG White (24-22 AWG) 50 Side 2.

6 RedTwo 24-22 AWG Red (20-18 AWG)50HL57-16 20-18 AWG Clear/ Red Dash Side 1: RedOne 20-18 AWG Red (20-18 AWG)50 Side 2: BlueTwo 20-18 AWG Blue (16-14 AWG)50HL57-14 16-14 AWG Clear/Blue Dash Side 1: BlueOne 16-14 AWG Blue (16-14 AWG)50 Side 2: Yellow Two 16-14 AWG Yellow (12-10 AWG) 50HL57-10 12-10 AWG Clear/Yellow Dash Side 1: Yellow One 12-10 AWG Yellow (12-10 AWG) 50 Side 2: RedTwo 12-10 AWG Red (8 AWG)50 CLOSED-END CONNECTORSUp to Four WiresConnectorPart #Wire RangeTubing ColorPkg QtyHL8-22-14 22-14 AWGC lear / Blue Dashes50HL8-18-10 18-10 AWGC lear / Yellow Dashes50 ADDING WIRETHE IN-LINE butt CONNECTOR IS THE SOLUTION FOR PROBLEMS THAT MAY RESULT FROM THE USE OF THESE TERMINALS:3-WAY CONNECTORQUICK-TAPUNSEALED CONNECTORWIRE NUTTHE CLOSED-END CONNECTOR IS THE SOLUTION FOR PROBLEMS THAT MAY RESULT FROM THE USE OF THESE TERMINALS:IN-LINE butt connectors JOIN TWO WIRES TO ONE WIRE.

7 Closed-end connectors are crimped here. In environments where corrosion and/or vibration are a problem, the closed-end connector can be used to replace wire nuts and other similar dash on tubing indicates the wire gauge size that can be usedTubing has an active adhesive that seals between multiple wiresPatent Pending US 11/360, 784 Color stripes on the connector indicate which crimp die to useCLOSED-END connectors JOIN TWO TO FOUR WIRES ..END-CAPNEW ITEMT ubing has an active adhesive that seals multiple wires and eliminates wire pull-outNEW ITEMNSPA485 - ELECTRICAL SECTION:NSPA485 - ELECTRICAL 12/19/2006 1:42 PM Page 45 SEALED MULTIPLE WIRE CONNECTORSPART #DESCRIPTIONTOOLS & ASSORTMENTSASSORTMENTS & KITSNSPA-92166 Items 28 Pieces Mini Plastic KitIn-Line & Closed-End ConnectorsNSPA-52166 Items55 Pieces Starter AssortmentIn-Line & Closed-End ConnectorsThe inside AND the outside diameter of the connector is varied which means that both sides will make a soundmechanical barrel has two stripes - one on each end - to indicate which wire size to insert.

8 Plus, the stripe matches the crimp die that needs to be used. For example, the blue stripe indicates the side where a 14 or 16 AWG wire is to be inserted, and it will be crimped in the blue crimp TO CRIMP & PROVIDES STRONG CRIMP TERMINATION!THE MULTIPLE WIRE CONNECTOROTHER S STEP DOWN CONNECTOROUR VERSIONADDITIONAL FEATURES OF THE CRIMP CONNECTOR Seamless butt connectors provide superior crimp performance Window in butt connectors allows for visual inspection to ensure all wires are fully inserted butt connectors have crimp indicators where the installation tool should be positoned to crimp connector Wire-stop in butt connector prevents over-insertion of the wires High adhesive-flow polyolefin tubing to seal multiple wires Color-coded dash on tubing to indicate the wire gauge for the connector Clear tubing to allow for visual inspection THE HEAT SHRINK TUBINGTHE IN-LINE butt CONNECTOR COMPONENTSThe outside diameter of the butt connector is the same on both ends and only the inside diameter is varied for the different wire gauge.

9 This means that the side for the smaller wire has a much thicker wall than normal and is extremely difficult to IMPOSSIBLE TO CRIMP PROPERLY & WIRE CAN EASILY PULL OUT!!Thick copper wall - Difficult to crimpUniform copper wall - EASYto crimpWindow for visual inspectionColor-coded stripeColor-coded stripeCrimp indicatorCrimp indicatorNSPA485 - ELECTRICAL SECTION:NSPA485 - ELECTRICAL 12/19/2006 1:42 PM Page 56 FEATURES & BENEFITS High quality, crimp connectors provide a secure mechanical connection. Pre-fluxed, low temperature solder delivers superior current flow and tensile strength. Translucent, adhesive-lined heat shrink tubing allows for visual inspection and provides a seal against corrosion. Crimped, soldered, and sealed connection meets or exceeds the most stringent OEM is crimped for mechanical reliability, soldered for strength and conductivity, and sealed for superior there is no margin for error, choose ULTIMATE CRIMP CONNECTOR Seamless butt connectors for superior crimp performance Window in butt connectors allows for visual inspection & solder to flow into butt connectors have indicators for crimp & window location Wire-stop in butt connector prevents over-insertion of wire Where possible.

10 Terminals have brazed seams to deliver a superior mechanical termination Flux coating to clean metal surfaces Pre-measured solder to provide the right amount of solder to ensure a solid termination Low-temp solder alloy for ease of installation Adhesive-lined polyolefin to seal the connection Color-coded with wire gauge imprint for easy size identification Translucent tubing to allow for visual inspection THE SOLDERTHE HEAT SHRINK TUBINGTHE COMPONENTSDots indicatewhere to crimpand on whichside of the barrelthe window CRIMP & SOLDER CONNECTORSMULTILINKTMPRODUCT LINETHE ULTIMATE ELECTRICAL CONNECTION!SEALED CRIMP & SOLDER CONNECTORSSEAL ITCRIMP ITCUT-AWAY VIEWSOLDERCRIMPSOLDER ITSEALNSPA485 - ELECTRICAL SECTION:NSPA485 - ELECTRICAL 12/19/2006 1:43 PM Page 67 SEALED CRIMP & SOLDER CONNECTORSPRODUCT CHARACTERISTICSHEAT SHRINK TUBINGM aterial: Multiple wall polyolefin tubing with meltable, integral inner wall Applicable Specifications: MIL-I-23053/4, Class 1; AMS 3534; UL File E-157227.


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