Zaclon Product Application Guide

1 Zaclon LLCPRODUCT Application GUIDEZACLONPRODUCTAPPLICATIONAREAINDEX:A griculturalandAnimalFeedIndustries:Zinc Chloride, Ammonium Chloride, Zinc Ammonium Chloride, potassium SilicateCoatingsRawMaterials: potassium Silicate solutions,Zinc ChlorideElectronicApplications:Zacsil E200 potassium Silicate solutionIndustrialandInstitutionalCleane rFormulators,ChemicalBlenders: potassium Silicate solutions, Ammonium Chloride, Zinc ,Galvanizing,andPlating:Zinc Chloride, Ammonium Chloride, Zinc Ammonium Chloride, Zaclon WRP,Zaclean Concentrate, Soprin chemicals, Alloy Repair Rods, Wetting Agent ,Pharmaceutical:Zinc Chloride, Ammonium Chloride, potassium :Zinc Chloride, Ammonium ChlorideSee specific Product information for additional Galvanizing ProductsGeneral Application :Metal Finishing Shops involved with Hot Dip Galvanizing (ZincCoating) of Steel, or Terne (lead-tin) coatingof Process and Chemicals:Hot Dip Galvanizing is a highly cost-effective, long-term corrosion protection of steel.

2 To enable the coating, however, the steel must bemetallurgically clean. The cleaning processes are similar to those inother metal operations use a caustic cleaning/degreasing as the first cleaning step, using10% or moresodium hydroxidesolution, then a rinse , acid-typedegreasing is being used with products like SoprinHydronetwhich reduce environmentaland energy step is an acid pickle to remove rust and scale, using eitherhydrochloricor sulfuric acid, and sometimes an acid inhibitorsuch asIronsavefrom Soprin, andsometimesAntivaporproduct (alsoa Soprin material). The acids are usually 10% orthereabouts in concentration, from technical grade acids. Normally concentrations for acidsare tracked as Baume. There is then another rinse final step before actual coating Application is thegalvanizing flux, such asZaclonbrandfluxes.

3 It isused in solution up to about 25% by weight, again oftenmeasured in degrees flux is also available, premade at 50% by weight indrums or tote may also be floated asa molten salt on top of the moltenzinc in a few operations. Note that galvanizing operations may also consumeammoniumchlorideand ammonium hydroxidefor maintaining the flux Agent A is asurfactant for use in the flux, to put a little foam on a solution tank (less moisture and heatloss) AND to improve wetting of the steel is then immersed in molten zinc or zinc treatments may involvesodium or potassium dichromate, or other proprietarypassivation treatmentssuch metals, particularly lead/tin alloys, can also be applied in similar lead-free alloy sticks for repair of small damaged galvanized areasusing propane or acetylene packaged in 50 lbplastic bags, 42bags perpallet.

4 They are all available in solution form as well, up to 50% by K Galvanizing FluxGalvanizing using preflux solution (non-foaming) Zaclon FGalvanizing FluxGalvanizing using molten top flux techniquesZaclon Sulfate Control Flux(solution only)Galvanizing operations with sulfuric acidZaclon CGalvanizing FluxBlending into paste fluxesZaclon CS GranularGalvanizing FluxGalvanizing with pre-zinc preheat ovensSolutionGalvanizingFluxesare high purity, high concentration solutions for tank fill upand for specialized metal coating applications . They are available in tank trucks, 30 or 55-gallon PE drums and 275 or 330 gallon bulk WContinuous Sheet GalvanizingHigh Speed 50 Degree SpecialTerne, Tin, and operations,High Speed 50 Degree RegularTerne, Tin coating operationsZaclon ZRPatented for use with Galfan alloySpecialtyGalvanizingFluxesare in form of a powder, and are packaged in steel drumswith PE AB Galvanizing FluxFor working skims and ash; non-fumingZaclon A Galvanizing FluxBlend for low fume operationsZaclonStart Up FluxBlend for top flux galvanizing start-up* Reg.

5 Pat. & Tm. Off., Zaclon , Inc. Zaclon Fluxes are made only by Zaclon , information set forth herein is furnished free of charge and is based on technical data that Zaclon , Inc. believes to bereliable. It is intended for use by persons having technical skill at their own discretion and risk. Since conditions of use areoutside our control, we make no warranties, express or implied, and assume no liability in connection with anyuse of thisinformation. Nothing herein is to be taken as a license to operate under or a recommendation to infringe any patentsOtherZaclonProductsforGalvanizing OperationsProductSpecific ApplicationZaclean ConcentrateCaustic additive to increase cleaning; in 55 gal. Drums or5 gal. PailsZaclon Wetting Agent APreflux additive to improve drainage, spatter; in 5 or 55 gal.

6 DrumsZaclon WRPP atented non-chromate post treatment passivation; in 55gal. DrumsZinc Chloride GranularAdditive for adjusting flux balanceSoprin productsAcid inhibitors, fume suppressants, acid degreasing, andother chemical pretreatment additivesAmmonium Chloride GranularAdditive for adjusting flux balanceZaclon Repair Alloy RodsMetal rods for repair of galvanized coating; in 50 CHLORIDE and ZINC CHLORIDEZ aclonAmmoniumChlorideis a high purity Product which is naturally non-cakingbecause of its unique particle size. These particles are inch irregular nuggets, similarin size to rock salt. Because of the natural anti-caking properties of this size of granules,the Product is chemically pure and is not treated with any anti-caking agent.

7 Fine whiteammonium chloride, with a particle size similar to table salt,no rmallyrequires treatmentwith anti-cakes to prevent rapid formation of hard-to -process chunks of caked material. Alarger rod form is available for galvanizing operations. THIS Product IS ESPECIALLYUSEFUL IN applications CALLING FOR UNTREATED AMMONIUM CHLORIDE; it isnon-caking without additives, as anti-caking agents introduce unnecessary contaminants togalvanizing, plating, and other applications sensitive to include fertilizers and animal feed additives, plating applications , cleaningproducts, personal care products such as shampoos, galvanizing operations,pharmaceuticals, and many Chloride Granular CAvailable in 50 lb. Bags, 49bags per PalletAmmonium Chloride Technical RodAvailable in2400 lb a high purity, multi Application chemical available in a variety ofsolution strengths, as well as granular solid.

8 applications include agricultural feed, fertilizer;pharmaceuticals; batteries; acid zinc plating; fireproofing; household products; hard fibervulcanization, and many in 55-lb. poly bags, 40 per solutions are available in bulk, and larger bulkdrums(totes) up to 275 gallons50% Zinc Chloride395 lb. or 725 lb. PE Zinc Chloride( 65 Degree)450 lb. or 825 lb. PE Zinc Chloride( 70 Degree)475 lb. or 825 lb. PE Zinc Chloride( 72 Degree)485 lb. or 825 lb. PE DrumsZACSIL POTASSIUMSILICATESZ acsil potassium Silicate is a high purity raw material for the manufacture of masonry,roofing and metal coatings, pharmaceuticals, cleaners, sealers, refractories, and weldingrods, as well as special grade solutions for electronic, catalyst, and agriculturalapplications.

9 Normally sold as solutions, in bulk, bulk drums or 55-gallon drums. FlakeZacsil glass is available as a special order item, packaged in supersacks .ZACSIL GradeWeight RatioSiO2:K2 OMole RatioSiO2:K2 OApplicationsZACSIL 865 , weld rodsCoatingsZACSIL 30 , coatings, flameretardantsZACSIL 18 CementsZACSIL E200 , high purityapplicationsZACSIL AG (for pH control,silica source) potassium SILICATE EQUIVALENCY GUIDEThe other potassium Silicate manufacturer in North America is PQ Corporation. They usethetrade name KSil for their products. Below is a chart showing the Zacsil Product to theKSil PRODUCTKSil PRODUCT865#6865 D#3330#1E200 Electronics Grade2130 SHIPPINGANDHANDLINGNOTESZ aclon normally requiresa 2palletminimum order.

10 A 20% surcharge is added forsmaller amounts of Zacsil or Zaclon flux, ammonium chloride, and zinc 2 pallet does not all have to be the same Product , and this minimum does notapply to Halogen Tin, Quilon, Volan, Wetting Agent A, and similar resale $1000 total order cost there is a$150 processing are palletized for a charge of $ per pallet. Pallets are included inpricing for bag of bagged material results in a flat $250additional bulk drums can be ordered, as well as 2000 to 2400 lb. supersacks formany dry , returnable (two-way) are available for most solutionproducts; there is a $1500 refundable deposit added tothe price of each two waybulk drum, credited on return of the bulk drum in good condition of a returnable.