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Study of Porosity Defect in Aluminum Die Castings and its ...

International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 07 Issue: 07 | July 2020 p-ISSN: 2395-0072 2020, IRJET | Impact Factor value: | ISO 9001:2008 Certified Journal | Page 2122 Study of Porosity Defect in Aluminum Die Castings and its Evaluation and Control f or Automotive Applications Sumit Shukla (Postgraduate in Computer Aided Tool Engineering & B. Tech in Mechanical Engineering) ABSTRACT : The growing requirement of competitive products in Automotive Market is in race and winner is always with high quality product built with Defect free components. Certain Defects are unavoidable but yes can be limited by implementing certain controls in design and process. Die cast components are highly in use into Automotive applications such as Heatsinks or casings and so is the existence of Porosity in them analyzed and verified as OK up to certain levels.

Gas Porosity Shrinkage porosity will have a rough, irregular, jagged or linear appearance. Shrinkage porosity appears during material solidification phase, which begins with mold filling phase and ends when every part of the material is completely solidified. The cause of its creation is material shrink and, for this reason, porosity is as

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