INSTALLATION INSTRUCTIONS CRL DELUXE ... - C.R. Laurence

1 INSTALLATION INSTRUCTIONS2503 E. Vernon Avenue, Los Angeles, CA 90058-1826(800) 421-6144 Fax (800) CRL DELUXE SERENITY SERIES SER78 SLIDING DOOR KIT11M0347_ REV D_12-13 -19 NOTE: Glass and U-Channel not DELUXE SERENITY SER78 SLIDING DOOR | OF ASSEMBLY AND INSTALLATIONPARTS LIST .. 2 SPECIFICATIONS .. 3 GLASS FABRICATION .. 4 SLIDING DOOR PREPARATION .. 5 Unpack Rollers .. 5 Install Top Rollers .. 5 SITE PREPARATION .. 6 Mark Location for Header Support Bar .. 6 FRAME FABRICATION .. 6 Prepare Header Support Bar .. 6 FRAME INSTALLATION .. 7 - 10 Mount Track Holder Fittings .. 7 Install Header .. 7 Bottom Guide Mounting Options and U-Channel Preparation (Optional) .. 8 Unpack and Prepare Bottom Door Guide .. 8 Install Fixed Panel Curb Mounts.

2 8 Install Fixed Panel .. 9 Place Bottom Door Guide .. 9 Install Bottom Door Guide .. 10 SLIDING DOOR INSTALLATION .. 10 Hang Sliding Door .. 10 Install Bottom Rollers .. 10 FINISHING .. 11 Unpack and Install Thru-Glass Pull .. 11 Position and Tighten Stopper .. 11 Install L-Seal .. 11 IMPORTANT: READ THIS MANUAL THOROUGHLY BEFORE BEGINNING (3 mm) Standard Gap1/8 (3 mm) Standard GapOVERALL HEIGHTOPENING WIDTHHEADER LENGTHD rawing not to scale. Shown from HEIGHTF ixed Panel and Sliding Door Align at TopSliding Door Overlaps Fixed Panel2 (51 mm)3/16 (5 mm)Standard Gapfor U-Channel5/16 (8 mm)Standard GapSLIDING DOOR3 (76 mm)1 (25 mm)FIXED PANELOVERALL HEIGHTSLIDING DOORFIXED PANELSERNR1 RollerTotal Four Included in KitSERNG2 Reversible Door Guide5/16 or 3/8 (8 or 10 mm) Inserts andMounting Screw and Anchor Included SERAHW2 Adjustable Height Track Holder FittingSet of Two per PackageSERNHP2 Thru-Glass Pull with GasketsDK98LL-Seal95 (2413 mm) LongNOTE.

3 Track Holder Mounting Fittings, Longer Screws for Rollers and Tools Packed with Fixed Panel Fittings3 and 4 mmAllen WrenchesScrews for 3/8 (10 mm) GlassUse with RollersSERFP2 Fixed Panel FittingSet of Two per PackageFour Mounting Screws and AnchorsSERH2 Header Support Bar78 - 3/4 (2 m) LongSERNDS1 StopperCRL DELUXE SERENITY SER78 SLIDING DOOR | LISTOVERALL HEIGHTFIXED PANEL HEIGHTSLIDING DOOR HEIGHTOPENING WIDTHTRACK LENGTHNOTE: Drawings not shown to scale. Track is cut 1 (25 mm) less than Opening Width and centered in opening. Overall Height is height from curb/floor to top of glass. Drawings shown from interior with Bottom Door Guide cupping Fixed panel. See Page 8 for Guide mounting options. NOTE: For use with 5/16 to 3/8 (8 - 10 mm) Tempered Glass only.

4 Do Not use Laminated (6 mm) Gap between Sliding Doorand wall for Height3/16 (5 mm) Gap forClamps or U-Channeland Setting DooroverlapsFixed Glass2 (51 mm)Fixed Glass aligns withtop of Sliding DOORSLIDING DOOR HEIGHTSLIDING DOOR WIDTH2 - 7/16 (62 mm)3 - 1/2 (89 mm)2 - 1/2 (64 mm)3 - 1/2 (89 mm)1 - 3/4 (44 mm)1/8 (3 mm)5/8 (16 mm)Diameter5/8 (16 mm)Diameter1 - 7/8 to 2 (47 to 50 mm)DiameterCenter Vertically to Doorfor Suggested Mounting PANELFIXED PANEL WIDTHFIXED PANEL HEIGHT3 - 1/2 (89 mm)3 - 1/2 (89 mm)3 (76 mm)1/2 (12 mm) DiameterSLIDING DOOR AND FIXED PANEL WIDTH : Overall Width Divided by 2, plus 7/8 (22 mm)FIXED PANEL HEIGHT : Overall Height minus 3/16 (5 mm)SLIDING DOOR HEIGHT : Overall Height minus 5/16 (8 mm)CRL DELUXE SERENITY SER78 SLIDING DOOR | FABRICATIONINTERIOR DOORFACING UPB3 Tighten with Included4 mm Allen : Rollers shipped assembled with screws for 5/16 (8 mm) Glass.

5 Screws for 3/8 (10 mm) Glass and Allen Wrench packaged with Fixed Panel Fittings. 123 Adjust wheel height. Install Top Rollers on Sliding and disassemble two sets of Rollers. NOTE: Lower Rollers are installed after door is hung. See Page (Four Each)Screws for 3/8 (10 mm) GlassLoosen Screw and Turn Interior Plate to Adjust Roller Height when : Install Rollers with Interior Plate and Gasket aligned at center of out-of-round position. This makes it easier to adjust door height. GasketCentered2 Interior Plate4 mmAllenWrenchEXTERIOR1A1 BEXTERIORE xterior PlateInterior PlateScrew for5/16 (8 mm)GlassMid PlateWheelMid GasketGasketA3B3 NOTE: Longer Screwfor 3/8 (10 mm)Glass Top Rollers installedafter door is DELUXE SERENITY SER78 SLIDING DOOR | DOOR PREPARATIONU npack RollersInstall Top RollersMOUNTING HEIGHTM inimum1-3/16 (30 mm)from edge1 Mark and drill holes for Header Support : Header Support Bar is generally centered to vertical jamb.

6 Allow at least 1 (25 mm) from edge to install Bottom Guide. Fixed Panel mounted to outside Header Support Bar shown in this manual. Mirror INSTRUCTIONS to mount Fixed Panel to : Header Support Bar is cut 1 (25 mm) short from tight dimension and centered in opening, leaving 1/2 (13 mm) gap on each end to mount. Refer to Fixed Panel Glass fabrication and gap allowance between Fixed Panel and wall to determine mounting hole placement. NOTE: Header Support Bar is made of stainless steel. Usehacksaw or special cutting (76 mm)1/2 (13 mm)FIXED PANELOVERALL HEIGHTMOUNTING HEIGHTCURBEXTERIORM inimum 1-3/16 (30 mm) from edgeMOUNTINGPOSITION1A1B4 Drill holes for Fixed Panel SERH2 Header Support opening width at mounting LENGTHEXTERIORH eaderSupport Bar1/8 (3 mm) Standard Gap UsedGap atWall1/2 (13 mm)Gap atWall1/2 (13 mm)Gap atWallA = 3 (76 mm) plus Gap at WallB = Fixed Panel Width minus 7 (178 mm)NOTE.

7 A = 3 - 1/8 (79 mm) in this WIDTHHEADER LENGTH = OPENING WIDTH MINUS 1 (25 mm)FIXED PANEL GLASSAB3 - 1/2 (89 mm)3 - 1/2 (89 mm)BHEADER4 EXTERIORH eaderSupport BarCenter holes to 1/4 Diameterholes = 1/4 (6 mm)EXTERIORCRL DELUXE SERENITY SER78 SLIDING DOOR | PREPARATIONMark Location for Header Support BarFRAME FABRICATIONP repare Header Support Bar A5123 Unpack Track Holder Fittings. Loosen Set Screws and remove Mounting Mounting Blocks to and loosen Set Screws on top and bottom of Stopper and Track Holder Fittings onto Header with Mounting Block. Slide Track Holder Fittings to wall and tighten Set Screws to Holder FittingNOTE: Screws, Anchors and 3 mm Allen Wrench packaged with Fixed Panel Fittings. NOTE: Ensure Header is level.

8 If not, loosen screws holding Mounting Blocks to adjust and Anchors21A1 BSERNDS1 Stopper5B5C5D5B5C5 DNOTE: Orient Stopper with Rubber Bumpers facing Sliding Door and Track Holder Fittings with closer Set Screw next to ends of : Track Holder Fittings shown orientated for INSTALLATION . Set Screw at end holds Base to Mounting Blocks while second Set Screw secures Base to Header when installed. 33 mmAllenWrench1A1B23 mmAllenWrenchInstall Mounting Blocks centeredto hole. If needed, moveOuter Block up or downto level Screwat EndMountingBlocksEXTERIORCRL DELUXE SERENITY SER78 SLIDING DOOR | INSTALLATIONM ount Track Holder Fittings Install Header2 NOTE: Door Guide installed after Sliding Door is hung. Door Guide with 3/8 (10 mm) Glass Insert positioned under Fixed Panel shown in example INSTALLATION in this : Door Guide shipped oriented to cap Fixed Panel on right.

9 Remove Set Screw and loosen Socket Head Screw to rotate base to change orientation. Insert for 5/16 (8 mm) glass installed. Insert for 3/8 (10 mm) glass included. 1 Determine Bottom Door Guide mounting Bottom Door Guide. Rotate orientation if needed. (Optional)Change Glass Insert. (Optional)Mount Clamps or U-Channel on : U-Channel notincluded. Shown as example only. EXTERIORORSERNG2 Door Guide15/16 (24 mm)Door Guide fitsunder Fixed (19 mm)Door Guide capsend of Screw4 mmAllen Wrench(Included)B2C2 Loosen SocketHead Screw4 mmAllen Wrench(Included)Rotate BaseD2 Tighten SocketHead ScrewF2 InstallSet ScrewNOTE: Fixed Panel may be fastened to curb with clamps. Use dimensions shown below to calculate length of U-Channel for each mounting option. 44 Set Screwat minimum toinstall Fixed PanelB33/8 (10 mm)Insert GlassA35/16 (8 mm)Insert GlassCRL DELUXE SERENITY SER78 SLIDING DOOR | INSTALLATION (CONTINUED)Bottom Guide Mounting Options and U-Channel Preparation (Optional)Install Fixed Panel Curb MountsUnpack and Prepare Bottom Door GuideB7B72 NOTE: See Page 5 to Prepare Door before hanging and to adjust Roller height if Sliding Door and carefully slide back and forth to check height.

10 Place Door Guide to engage with Sliding Door. Close Door, adjust Guide position and outline. Remove Door to mark Guide. Drill hole and insert Panel Fittings567 FIXED PANELSLIDING DOORA4A6 SLIDING DOORFIXED PANELA75 CNOTE: U-Channel not as example only. B4A55B3 EXTERIORA14 mmAllenWrenchFit Interior and Mid Plates in Header Mounting holes in Fixed Panel with Header Mounting Holes. Install Exterior Plate and tighten Fittings. Unpack and disassemble Fixed Panel Plate(with Gasket)Interior PlateScrewMid PlateGasketHeaderInteriorPlateMidPlateGa sketScrew22 Interior PlateMid PlateGasketScrewSlide Stopper betweenHoles before installing Exterior Plate into Fixed Panel. Turn to engage with Allen Wrench tosecurely PANELA3 Lower Fixed Panelinto U-Channel, thenalign holes with DELUXE SERENITY SER78 SLIDING DOOR | INSTALLATION (CONTINUED)Install Fixed PanelPlace Bottom Door GuideSLIDING DOORFIXED PANEL2 HeaderSLIDING DOORFIXED PANELB3 SLIDING DOORFIXED PANEL4 mmAllenWrenchScrewD3C14 mmAllenWrenchGasketRubber tippedSet ScrewFIXED PANEL2 NOTE: Screw for 3/8 (10 mm) Glass shown.