A Division Of Templeton, Kenly & Co., Inc. Hydraulic …

1 VALVES AND ACCESSORIESHYDRAULICTOOLSHYDRAULICJACKSP UMPSCYLINDERSA Division Of Templeton, Kenly & Co., and mechanical power for IndustrySince simplex Cover-2 8/30/01 4:29 PM Page 1 Hydraulic TOOLSPRESSESTORQUE WRENCHESMECHANICAL JACKSCYLINDERSSIMPLEX INTRODUCTIONQ uality since 1899 New ProductsSafety TipsHydraulic Principles & SystemsHAND PUMPSPOWER PUMPSAll simplex Product Dimensions are subject to change withoutnotice. Please consult your simplex Representative forverification of critical specifications, or call 1-(800) & AIR JACKSTABLE OF CONTENTS34-56-78 IntroductionHydraulic Cylinder ApplicationsAccessoriesSpring Return 5 & 10 TonSpring Return 15 & 25 TonSpring Return 30 - 100 TonAluminum 50 - 150 TonsLow Profile 10 - 200 TonsFlat jack 5 - 150 TonsPull 2 & 5 TonHollow Hole IntroductionHollow Hole Single-ActingHollow Hole Double-ActingHigh Tonnage IntroductionLoad Return 30 - 1000 TonsLock Nut 30 - 1000 TonsDouble-Acting 10 - 1000 TonsPump & Cylinder Sets91011121314151617181920-21222324-252 6-2728-2930R-SeriesR-SeriesR-SeriesRAS-S eriesRL & RLS-SeriesRF & RFS-SeriesRP-SeriesRC-SeriesRCD-SeriesRL R-SeriesRLN-SeriesRDA-SeriesIntroduction Proper Size & SelectionPortableHeavy DutySpecial Application3132-3334-3536-3738P-SeriesP- SeriesP-SeriesIntroductionApplication GuidePow HP Perm.

2 Magnet Motor1 HP Induction HP Induction HP Perm. Magnet Motor3 HP 3 Phase Motor5 HP 3 Phase HP Gas Motor8 HP Gas HP Air MotorAir Over OilPI2 Hydraulic Pump Intensifier39-404142-4344-4546-4748-4950 -5152-5354-5556-5756-5758-5960-6162 IntroductionRebar Bender & CutterNut Splitters35 Ton Punch Single-Acting35 Ton Punch Double-Acting10 Ton Maintenance Kit17, 30 & 50 Ton Hydraulic PullersSpreaders 1-10 Tons737475767778-7980-8283NS-SeriesSPH-S eriesSPD-SeriesMK-SeriesIntroductionSqua re Drive ToolsSquare Drive AccessoriesLow Clearance Drive UnitsLow Clearance LinksTorque Wrench PumpsTorque Wrench PumpsTorque Wrench Pump Accessories101102103104105106107107WT-Se riesWX-SeriesWXL-SeriesPET-SeriesPAT-Ser iesIntroductionRatchet Jacks 5-15 TonsReel Jacks 5-20 TonsSuperjacks 15-50 TonsScrew Jacks 12-24 TonsScrew & Cap AssembliesTank JacksPush/Pull JacksBelt Tensioning, Spreader & Planer JackTrench BracesMine Roof Supports10810911011111211311411511611711 8-119 INDEX & UNI-LIFTI ndexNotesUni-Lift120-1211221232PE10 SeriesPE20 SeriesPE30 SeriesPE40 SeriesPE70 SeriesPE50 SeriesPE60 SeriesPG40 SeriesPG50 SeriesPA40 SeriesPA91 & PA95 SeriesIntroductionAccessoriesH-Frame Bench PressC-Frame Arbor Press10 Ton H-Frame Press25 & 30 Ton H-Frame Press55 Ton H-Frame Press100 Ton H-Frame Press150 & 200 Ton H-Frame Press9394959596979899100I-SeriesI-Series I-SeriesI-SeriesI-SeriesI-SeriesI-Series IntroductionApplication & Selection2-100 Ton Hand Jacks2-25 Ton Toe JacksMaxiforce Air BagsPow r-Riser II8485868788-8990-92HJ-SeriesTJ-SeriesB- SeriesJE & JA-SeriesVALVES & ACCESSORIESI ntroductionSuc-O-Matic2 Way & 3 Way Directional Valve4 Way Directional ValveCheck, Flow Control, Relief ValveCouplersManifolds.

3 Fittings & OilHigh Pressure HosesGauges6364656667686970-7172 Today, as in the past, developing productsthat set new benchmarks in quality are businessas usual at simplex . For example, the SimplexPow r-Claw track jack , introduced in 1992, isequally as revolutionary as the original track jackWalter B. Templeton invented more than 100years ago. Other innovations include new lines ofpush/pull jacks, air bags, hand pumps, cylindersand maintenance tools designed to meet theneeds of a cross section of industries,from testing and rescue operations and 1992, simplex alsoinstituted an ambitiousexpansion of its saleschannels to better serve itswidening customer base. Adirect sales force made up ofhighly-experienced industryprofessionals was put into place tosupport simplex s more than 2,000distributors. Once a small, local company, simplex now has a presence in virtually everycountry around the products can only result from qualitypeople.

4 At simplex , attracting the right people,and giving them the tools and motivation to betheir best remains the key to continued simplex employee is part of a dynamicteam that is dedicated to expanding thecompany s competitive position. The company-wide philosophy of team building managementenables the organization to be more open toemployee participation, encouragingnew ideas and finding better ways toserve simplex of tomorrowpromises to be a vibrant,innovative company that isdistinguished not only by itsquality products and people,but by its family an age of faceless parent companies and Wall Streetmergers, simplex stands alone inthe jack industry as the only family-owned company. The descendants of W. are still involved in the managementof simplex and sit on its board of directors,assuring that its founders vision is as focusedtoday as it was in , - 1899 QUALITY since 18993 NEW PRODUCTS FROM SIMPLEX17, 30 & 50 TONHYDRAULIC PULLERSPgs.

5 80 to 82 HEAVY DUTY 2 SPEED MANUAL PUMPSPgs. 34 & 3535 TON SINGLE & DOUBLE ACTINGPORTABLE Hydraulic PUNCHPgs. 76 & 774 REBAR BENDERS& CUTTERPg. 74 POW R-BUDDYPOWER PUMPPgs. 42 & 43 HYDRAULICINTENSIFIERPg. 62 AIR OVER OIL Hydraulic PUMPSPgs. 60 & 61 NEW PRODUCTS FROM SIMPLEX60, 100,150 & 200 AIR & ELECTRICPOW R-RISER IIPgs. 90 to THROUGH TON AIR BAGSPgs. 88 & 89100 TON & 2 TON LONGHYDRAULIC HAND JACKPg. 86 Hydraulic TOE JACKSPg. 872 & 5 TONPULL CYLINDERSPg. 185 Hydraulic TORQUE WRENCHES & power PUMPSPgs. 101 to 107 HELPFUL Hydraulic SAFETY TIPS1 You must know the weightof what you intend to lift andchoose a ram with at least10% more capacity. Beaware of possible load shiftrequiring more capacity atany particular lifting The Tons10 TonCylinder2 Inspect All System each component before you set up your hydraulicsystem. Do not use damaged or worn components. Turnthem in for repair or Safety all warning labels and instructions.

6 Operatinginstructions must be understood before using remove labels from equipment. Replace missing,worn, or damaged labels. Always wear safety gogglesand protective clothing when using Hydraulic Each jack or Ram Must Be FullySupported at the jack or ram, whether used individually or in asystem, should be completely supported on a solid, firm,non-sliding foundation capable of supporting the Fill Oil Reservoirs With Cylinder fill pump to recommended level, and fill only whenconnected cylinder is fully Know How Your Hydraulics not use extensions or cheeter bars on Hydraulic jacks orhand pumps to raise a Center the Load on the Lifting load must be centered on the ram, or equally distributed onmultiple rams. Off center loading can result in the ram slippingout and loss of the When Using Multiple Rams, Distribute theLoad multiple ram lifts, you must be able to determine thelocation and number of lifting points that will allow the load tobe evenly distributed to all the rams.

7 This is called load , center of gravity, and load geometry must to be consideredin order to correctly determine load Hydraulic SAFETY TIPS7 Place blocking or cribbing under the loads as you raise it. Eachtime you raise it higher, insert more blocking. Position yourself ina manner that will keep you clear of the load, and will not allowyour hands or other body parts between the load and the Block or Crib Your Load as it Do Not Use Rams as Permanent rams are not meant to be used as permanent are designed to lift and lower. If you need to hold the loadfor any length of time, cribbing or simplex locknut cylindersshould be Hydraulic making connections with quick couplers, make sure thecouplings are fully engaged. Threaded connections such asfittings, gauges, etc. must be securely tightened and leak use excessive tightening force that may distort the fittingsor strip the thread Hydraulic attempt to disconnect Hydraulic hoses, fittings or cou-plers under pressure.

8 Unload the ram, open the release screwon the hand pump and shift or open all Hydraulic controlsseveral times. If system includes a gauge, double check thegauge to insure pressure has been completely Do Not Carry or Drag Pumps and Rams byTheir or carrying rams or pumps by a connected hose candamage the couplers and hoses. Using damaged couplers andhoses can be Avoid Extreme Heat or Weld splatter will damage plunger rods and hoses. Hydraulicfluid can ignite if vaporized or exposed to high Keep Hydraulic Hoses Free of not drop sharp or heavy objects on hose. Keep hose out ofheavy traffic areas. This will cause internal damage to hosewire strands. Applying pressure to a damaged hose may causeit to rupture. Avoid sharp bends and kinks when routinghydraulic FIRST! Hydraulic PRINCIPLES AND SYSTEMSFlow: is created by the : is created by resistance to flow. This resistance is usually the result of a Area1 Gallon = 231 cu.

9 In. 1 Ounce = cu. in. 1 "KIP" = 1,000 CONVERSION CHART1 kPa= psi1 Inch= cm= mm1 Meter= Horsepower = WattsCentigrade=5/9 (F-32)Fahrenheit=9/5 (C+32)1 Gallon = Liters= Cubic Inch = Bar= psi1 Metric Ton =2,205 ,000 kg`1 Ton (Short) =2,000 kgForce: The amount of force a Hydraulic cylinder can generate is equal to Hydraulic pressure times the effective area of the cylinder.(Effective area is the surface area of the piston face in square inches.) For multiple cylinder systems, multiply the effective areatimes the number of cylinders times pressure to determine system for Calculation of Output Force:Speed: When using a " power pump" the speed at which your cylinder will lift is determined by dividing the pump's flow by thecylinder's effective for Calculation of Lifting Speed:PSI x Cylinder Effective Area x No. of Cylinders2,000= TONSPump Flow Per MinuteCylinder Effective Area x No.

10 Of Cylinders= is a basic Hydraulic system consisting of a single acting cylinder, apump, and a hose. The pump shown is a typical electric/ Hydraulic powerpump, however, other hand, air, or gas powered pumps may be different system arrangements can be achieved by usinga remote mounted directional valve. Remote valves are idealwhen system control is desired away from the Pos. 3 Way RemoteMount ValveF11 TeeBASIC Hydraulic CONFIGURATIONSNow you can avoid the complex and confusing plumbing requirements ofinline manifolds. Hydraulic connections are quick and convenient when youuse our M1 and M2 pump mounted manifolds to control up to 4 double-acting LineM2 Pump MountedReturn ManifoldM1 Pump MountedAdvanceManifoldV10E Check ValveGauge8 CYLINDERS9 simplex CYLINDERS AT A GLANCE CHARTINTRODUCTION Wide VarietySimplex offers the widest selection of cylinder style, tonnageand stroke to match your every day needs.