SERVICE / PARTS MANUAL - k2dt.com

1 SERVICE / PARTS MANUALMODELS:WolfPac 3100 WolfPac 3100R (ROPS Option)ASPHALT ROLLERA 100% employee-owned American manufacturerREVISION: E 7/2002 P/N 56358- 3 -FOREWORD / WARRANTY INFORMATION .. 5 LIMITED WARRANTY .. 6 SECTION 1 - TECHNICAL DATA .. 7 - .. 8 - Sound Level Test .. 9 SECTION 2 - HEALTH & SAFETY - Safety Precautions .. 11 - 16 SECTION 3 - MAINTENANCE .. 17 - Maintenance .. Chart .. Over Protective Structures (ROPS) .. Inspection/Maintenance of ROPS/Seat Belts .. SERVICE Information .. Filter .. Tank .. Lines .. Oil And Filter .. Cleaner .. Spark Plugs .. Engine RPM .. Cooling System .. Valve Clearance .. Hydraulic Oil .. Hydraulic Oil Filter .. Hydraulic Breather Cap .. Grease Fittings.

2 Forward/Reverse/Neutral Adjustment .. Neutral Interlock .. Control Cables .. Throttle Lever .. 23 - Parking Brake .. Water Tank .. Sprinklers .. Scraper Maintenance/Adjustment .. Eccentrics .. Engine Mounting .. Servicing Battery .. Battery Installation .. Jump Starting .. 26 TABLE of CONTENTSWolfPacTM 3100 / WolfPacTM 3100R- 4 -TABLE of CONTENTSWolfPacTM 3100 / WolfPacTM Charge System .. Switch Box/Fuse 25A .. Specified Fuse: 25A .. Ignition System .. Troubleshooting .. 27 - SERVICE Record .. 31 SECTION 4 - EXPLODED DIAGRAMS AND PARTS LIST .. 33 - Key .. Guidelines and Torque Charts .. 36 - Frame .. 38 - Drum .. 42 - Frame .. 46 - Drum.

3 52 - .. 54 - Pac .. 56 - Tank .. 60 - Diagram .. 62 - Schematic .. 66 - Schematic .. 68 - .. 70 - 71 CALIFORNIA PROPOSITION 65 WARNING .. 75- 5 -These instructions include:Safety regulationsOperating instructionsMaintenance instructionsThese instructions have been prepared foroperation on the construction site and for themaintenance instructions are intended to simplify operationof the machine and to avoid malfunctions throughimproper the maintenance instructions will increasethe reliability and SERVICE life of the machine whenused on the construction site and reduce repair costsand keep these instructions at the place of useof the operate the machine as instructed and followthese the safety regulations as well as theguidelines of the civil engineering tradeassociation.

4 Observe the safety rules for theoperation of road rollers and compactors and thepertinent regulations for the prevention Construction Equipment, Inc. is not liable forthe function of the machine when used in an impropermanner and for other than the intended errors, improper maintenance and the use ofincorrect operating materials are not covered by above information does not extend the warrantyand liability conditions of business of StoneConstruction Equipment, Construction Equipment, Box 150, Honeoye, New York 14471 Phone: (800) 888-9926 Fax: (585) 229-2363 Foreword / Warranty InformationWarranty InformationPlease enter the following data. This will help expedite anyservice or warranty Type: _____Machine S/N: Type: _____Engine S/N: : Date: Information:Name: _____Address: _____Phone #: _____Fax #: : _____Battery Type: _____Battery S/N: _____Location of above on S/N on engine on S/N tag - if you purchased machine was purchased on battery and battery 6 -The Manufacturer warrants that products manufactured shall be free from defects in material and workmanshipthat develop under normal use for a period of 90 days for concrete vibrators and electric pumps, one year forRhino , Bulldog , WolfPac Rollers , trowels, Stompers , saws, forward plates, engine powered pumps,Lift Jockey , Mortar Buggy and 6 months for all other products from the date of shipment.

5 The foregoingshall be the exclusive remedy of the buyer and the exclusive liability of the Manufacturer. Our warrantyexcludes normal replaceable wear items, gaskets, wear plates, seals, O-rings, V-belts, drive chains,clutches, etc. Any equipment, part or product which is furnished by the Manufacturer but manufactured byanother, bears only the warranty given by such other manufacturer. (The Manufacturer extends the warrantyperiod to Lifetime for the drum bearings and seals for the mortar mixers, and agrees to furnish, free ofcharge, the bearings and seals only upon receipt of the defective PARTS . The warranty is two years for eccentricbearings on the forward plate compactors, mortar and plaster mixer drums, trowel gearboxes and five yearson the Bulldog trench roller eccentric bearings.)

6 A Warranty Evaluation Form must accompany all defectiveparts. Warranty is voided by product abuse, alterations, and use of equipment in applications for which itwas not intended, use of non-manufacturer PARTS , or failure to follow documented SERVICE instructions. Theforegoing warranty is exclusive of all other warranties whether written or oral, expressed or implied. Nowarranty of merchantability or fitness for a particular purpose shall apply. The agents, dealer and employeesof Manufacturer are not authorized to make modification to this warranty, or additional warranties binding onManufacturer. Therefore, additional statements, whether oral or written, do not constitute warranty andshould not be relied Manufacturer s sole responsibility for any breach of the foregoing provision of this contract, with respectto any product or part not conforming to the Warranty or the description herein contained, is at its option (a)to repair, replace or refund such product or PARTS upon the prepaid return thereof to location designatedspecifically by the Manufacturer.

7 Product returns not shipped prepaid or on an economical transportationbasis will be refused (b) as an alternative to the foregoing modes of settlement - the Manufacturer s dealer torepair defective units with reimbursement for expenses, except labor, and be reviewed with the Manufacturerprior to repair. A Warranty Evaluation Form must accompany all warranty as set forth hereinabove and without limitation of the above, there are no warranties or other affirmationswhich extends beyond the description of the products and the fact hereof, or as to operational efficiency,product reliability or maintainability or compatibility with products furnished by others. In no event whether asa result of breach of contract or warranty or alleged negligence, shall the Manufacturer be liable for specialor consequential damages including but not limited to: Loss of profits or revenues, loss of use of the productor any associated product, cost of capital, cost of substitute products, facilities or services or claims claim will be allowed for products lost or damaged in transit.

8 Such claims should be filed with the carrierwithin fifteen September P/N 51018 Stone Construction Equipment, Main Street, P. O. Box 150 Honeoye, NY 14471-0150 Phone: 1-800-888-9926 1-585-229-5141 Fax: e-mail: Tough, Technology Born To Way It Ought To i m i t e d W a r r a n t y- 7 -1. TECHNICAL DATA- 8 -1. TECHNICAL DATAWolfPacTM 3100 / WolfPacTM Stone WolfPac 3100 - Specifications STONEWolfPac 31002240 lbs. / 1018 lbs. / 1314 lbs. / 1409 x 36 x 56 (in.) / 213 x 91 x 142 (cm.) in. / 90 in. / 56 in. / in. / 41 in. / 9 in. -- 8 cm. / 23 hp / kW Honda Twin8 gallons / litersHydrostatic Dual DrumCP ArticulatingHydrostatic40 gallons - 151 litersFront3000 lbs. / 1364 vpm30%In - ft. Out - ft. / In - 2 m. Out - - mph / 0 - 8 km/hHour Meter, Ignition Switch, Safety NeutralSwitch, Transport Link, Lifting Points,Anti-Vandal Prot.

9 , 2 Scrapers per drum,Adj. Sliding Seat, Hydraulic Seat,Hydraulic Transmission By-Pass,Hydraulic Press Test PointsMODELD imensionsDry x W x HDrum WidthDrum DiameterSide Wall ClearanceCurb ClearanceFront /Rear Wall ClearanceOperating SystemEngineFuel CapacityDriveSteeringWater Tank CapacityPerformanceVibrating DrumCentrifugal ForceFrequencyGradeabilityOutside Turning RadiusInfinitely Variable SpeedStandardsSTONEWolfPac 3100R2515 lbs. / 1140 lbs. / 1398 lbs. / 1493 x 36 x 94 (in.) / 213 x 91 x 239 (cm.) in. / 90 in. / 56 in. / in. / 41 in. / 9 in. -- 8 cm. / 23 hp / kW Honda Twin8 gallons / litersHydrostatic Dual DrumCP ArticulatingHydrostatic40 gallons - 151 litersFront3000 lbs. / 1364 vpm30%In - ft. Out - ft. / In - 2 m. Out - - mph / 0 - 8 km/hHour Meter, Ignition Switch, Safety NeutralSwitch, Transport Link, Lifting Points,Anti-Vandal Prot.

10 , 2 Scrapers per drum,Adj. Sliding Seat, Hydraulic Seat,Hydraulic Transmission By-Pass,Hydraulic Press Test Points- 9 -1. TECHNICAL DATABRAKES: SERVICE hydrostaticPARKING MANUAL operation frictionRECOMMENDED FUEL gasoline 86 octane volt system battery BCI group 70550 cca 25 amp charge systemHYDRAULIC OILM obilfluid 424 (VI-152) SUS225 55 CST ISO VG55capacity 12 gallons litersECCENTRIC OILM obil Delvac 1230 30W, 12 ounces (.36 liters)ENGINE OILM obil Delvac 1200 10W30, liters (check engine MANUAL )SPARK PLUGSNGK BPR6ES, NIPPONDENSO W20 EPR-Ugap . inches (. mm)GREASE FITTINGSM obilgrease XHP222(NLGI 2EP Lithium Complex)BATTERY12 Volt Standard duty batteryBCI group 70 550 CCAM achine Type:WP3100 Sound Level Meter Calibration Date:December 19, 1995 Meter Type:Simpson Model 886-2 Type 2 Test Date:December 19, 1995 Test Conditions:Temperature:60 degrees FahrenheitAmbient Sound:60 dba slow modeSoil Condition:Silts and claysEngine Speed:3400 rpmFrequency:3900 rpmTest Site:Honeoye, New York USAS ound Level at Operator Position:88 dba92 dba with MACHINE SOUND LEVEL SPECIFICATIONS ContinuedWolfPacTM 3100 / WolfPacTM 3100R- 11 -2.