BRAVO DRIVE UNIT TOOLS - boatfix.com

1 272652 BRAVO DRIVE UNIT90-806737--2 SEPTEMBER 2001 Page 2-1 BRAVO DRIVE unit TOOLSBRAVO DRIVE UNITPage 2-290-806737--2 SEPTEMBER 2001 BRAVO DRIVE unit tool Application ChartPart NumberPageDescriptionBravoOneBravoTwoBra voThreeBlack-hawk91-805475A12-7 Alignment ToolAssembly 91-534592-7 Backlash IndicatorRod 91-8054812-7 Backlash IndicatorRod 91-8054822-7 Backlash IndicatorRod 91-90338A12-8 Bar Puller 91-8642202-8 Bearing AdaptorNeedle Bearing andOuter RaceInstallation tool 91-805456T2-8 Bearing Adaptor tool 91-17275A12-8 Bearing and SealInstallation tool 91-61069T2-9 Bearing CarrierRetainer Nut Wrench 91-172572-9 Bearing CarrierRetainer tool 91-805377T2-9 Bearing CarrierRetainer tool 91-898652-9 Bearing Carrier Sealsand Bearing CupDriver 91-8053562-10 Bearing Carrier tool 91-8053742-10 Bearing Carrier tool 91-805374-12-10 Bearing Carrier tool 91-31106T2-10 Bearing Cup Driver 91-636262-11 Bearing Cup Driver 91-67443T2-11 Bearing Cup Driver 91-32325T2-11 Bearing Driver 91-559182-11 Bearing Driver 91-63638T2-12 Bearing Driver 91-89867T2-12 Bearing Driver 91-8053472-12 Bearing Driver.

2 Bearing Adaptor BRAVO DRIVE UNIT90-806737--2 SEPTEMBER 2001 Page 2-3 BRAVO DRIVE unit tool Application ChartPart NumberPageDescriptionBravoOneBravoTwoBra voThreeBlack-hawk91-805352T2-12 Bearing Driver, OuterPropeller ShaftBearing 91-31229A72-13 Bearing Removal andInstallation ToolAssembly 91-805382T2-13 Bearing Retainer tool 91-172562-13 Bearing RetainerWrench 91-45497A12-13 Bellows ExpanderTool 91-43578A12-14 Bushing / Bearing /Seal Driver 91-172732-14 Bushing RemovalTool 91-43559T2-14 Clamp Plate 91-17301T12-14 Clutch AssemblyStand 91-58222A12-15 Dial Indicator 91-831552-15 Dial Indicator AdaptorKit 91-818836A12-15 Drill Bushing tool Kit 91-61077T2-15 DRIVE Shaft Adaptor 91-8054512-16 DRIVE Shaft BoltTightening tool 91-42840T2-16 DRIVE

3 Shaft PinionGear Shimming tool 91-8054532-16 DRIVE Shaft Race tool 91-8054552-16 DRIVE Shaft RetainingNut tool 91-8053812-17 DRIVE Shaft RetainingTool 91-8637382-17 DRIVE Shaft RetainingTool 91-8054542-17 Driver Handle 91-373232-17 Driver Rod 91-881150Q12-18 Dual Water Pick-UpGear Case Flush Seal Kit BRAVO DRIVE UNITPage 2-490-806737--2 SEPTEMBER 2001 BRAVO DRIVE unit tool Application ChartPart NumberPageDescriptionBravoOneBravoTwoBra voThreeBlack-hawk91-44357Q22-18 Flushing Device 91-84996T12-18 Flushing Kit 91-312292-18 Forward GearBearing Cup PullerShaft 91-965122-19 Gear Case PinionShimming tool 91-30366T12-19 Gimbal BearingInstallation CollarNumber 3 11-241562-19 Hex Nut 91-783102-19 Hinge Pin tool 91-805573T2-20 Holding Fixture 91-37299Q22-20 Lube Gun 91-8839832-20 MCM tool BoardOverlay Update Kit 91-805471T2-20 Needle BearingInstallation tool 91-8054722-21 Needle BearingRemoval tool 91-559162-21 Oil Seal Driver 91-8054662-21 Pinion Inspection tool 91-293102-21 Plate Puller 91-806908A12-21 Power SteeringAdaptor Kit 91-38053A42-22 Power Steering TestGauge Kit 91-805457T12-22 Propeller Nut tool

4 91-90244A12-22 Puller / DriverAssembly 91-63616T2-22 Puller Head 91-345702-23 Puller Jaws 91-8162422-23 Puller Jaws 91-76675T12-23 Reference Electrode 91-8625462-23 Retention SleeveRemoval tool BRAVO DRIVE UNIT90-806737--2 SEPTEMBER 2001 Page 2-5 BRAVO DRIVE unit tool Application ChartPart NumberPageDescriptionBravoOneBravoTwoBra voThreeBlack-hawk91-372922-24 Roller BearingRemoval andInstallation tool 91-813653T2-24 Seal Driver 91-8053722-24 Seal Driver, BearingCarrier Seal 91-805358T2-24 Seal Driver, OuterPropeller Shaft 91-862064A12-25 Seal Removal tool 91-124272-25 Shift CableAdjustment tool 91-17262A12-25 Shift Cable AnchorAdjustment tool 91-173022-25 Shift Handle tool 91-805462T2-25 Shimming tool 91-8181622-26 Sleeve InstallationTool 91-34569A12-26 Slide Hammer Puller 91-821709T2-26 Spanner Wrench 91-8061922-26 Spline Backlash tool 91-435792-27 Tapered Insert tool 91-632092-27 Torch Lamp 91-662742-27 Torque Wrench, lb-in.

5 91-43693A22-27 Transom Cutout andDrill Fixture 91-52915A62-28 Trim Pump TestGauge Kit 91-387562-28U-joint Adaptor 91-372412-28 Universal Puller Plate 91-8054852-28 Vertical Driver 91-80545891-8054732-29 Vertical Guide ToolGuide Insert 91-8054742-29 Vertical Shaft ServiceTool 12-349612-29 Washer BRAVO DRIVE UNITPage 2-690-806737--2 SEPTEMBER 2001 BRAVO 2000 DRIVE unit tool Application Chart(S/N 0M100000 and Above)Part NumberPageDescriptionBravo1/2/3 BRAVO XBravoXR, XZ91-8625302-30 Bearing AdaptorNeedle Bearing andOuter Race InstallationTool 91-8403882-30 Bearing CarrierInstallation tool 91-8403852-30 Bearing Carrier OilSeal Installer 91-8403932-30 Bearing Carrier Retainer Nut Wrench 91-8054542-31 Driver Handle 91-84996T12-31 Flushing Kit 91-8054702-31 Front Bearing Guide 91-8830832-20 MCM tool BoardOverlay Kit 91-840393A12-31 Propeller ShaftTool Kit 91-90338A12-32 Puller Bar 91-862064A12-32 Seal Removal tool *91-8625462-32 Sleeve Removal tool (U-joint Bellows)

6 91-862219A12-32 Spanner Wrench forL-18 U-joint BearingRetainer 91-8625312-33 Steel BearingAdaptor Socket 91-8054582-33 Vertical Guide tool * BRAVO 3 onlyBRAVO DRIVE UNIT90-806737--2 SEPTEMBER 2001 Page 2-7 BRAVO One / Two / Three / Blackhawk DRIVE unit ToolsAlignment tool Assembly91-805475A1 Description: Aligns the engine and thedrive unit during Indicator Rod91-53459 Description: Checks the gear backlash onthe BRAVO One and BRAVO Two DRIVE Indicator Rod91-805481 Description: Indicates the inner propellershaft backlash on the BRAVO Three andBlackhawk DRIVE Indicator Rod91-805482 Description: Indicates the outer propellershaft backlash on the Blackhawk and BravoThree DRIVE DRIVE UNITPage 2-890-806737--2 SEPTEMBER 2001 Bar Puller91-90338A1 Description: Removes the bearing carrierfrom all the BRAVO One and BRAVO Two Adaptor NeedleBearing and Outer RaceInstallation Tool91-864220 Description.

7 Used to install the needlebearing and outer radial bearing on newstyle gears in the older BRAVO DRIVE units(1999 and earlier).77994 Bearing Adaptor Tool91-805456 TDescription: Removes and installs thebearing adaptor on the Blackhawk and Seal InstallationTool91-17275A1 Description: Installs the shift shaftbushings on all the BRAVO and Blackhawkdrive DRIVE UNIT90-806737--2 SEPTEMBER 2001 Page 2-9 Bearing Carrier RetainerNut Wrench91-61069 TDescription: Removes and installs thebearing carrier retainer nuts on the BravoOne DRIVE Carrier Retainer Tool91-17257 Description.

8 Loosens and tightens thebearing carrier retainer on the BRAVO Twodrive Carrier Retainer Tool91-805377 TDescription: Installs the bearing carrierretainer in the Blackhawk DRIVE Carrier Seals andBearing Cup Driver91-89865 Description: Installs the bearing carrierseals on the BRAVO One and BRAVO Two DRIVE UNITPage 2-1090-806737--2 SEPTEMBER 2001 Bearing Carrier Tool91-805356 Description: Installs the needle bearing inthe BRAVO Three and Blackhawk DRIVE unitbearing Carrier Tool91-805374 Description: Installs and removes thebearing carrier on the Blackhawk driveunits.

9 Also, use with 91-805382T BearingRetaining tool to remove propeller shaftretainer nut in the BRAVO Three DRIVE Carrier Tool91-805374-1 Description: Installs and removes thebearing carrier on the BRAVO Three Cup Driver91-31106 TDescription: Installs the driven gearbearing cup on the BRAVO One and BravoTwo DRIVE DRIVE UNIT90-806737--2 SEPTEMBER 2001 Page 2-11 Bearing Cup Driver91-63626 Description: Installs the bearing cup in theBravo Two bearing Cup Driver91-67443 TDescription: Installs the DRIVE shaft bearingcup in the gear housing and bearing cup inthe bearing carrier of the BRAVO One andBravo Two DRIVE Driver91-32325 TDescription: Installs gimbal bearing inBlackhawk and all BRAVO DRIVE units.

10 Usewith 91-30366T1 Gimbal BearingInstallation Collar Number Driver91-55918 Description: Installs the needle bearings inthe BRAVO One, BRAVO Two and BRAVO Threedrive unit bearing DRIVE UNITPage 2-1290-806737--2 SEPTEMBER 2001 Bearing Driver91-63638 TDescription: Removes and installs thelower DRIVE shaft pinion bearing on theBravo One, BRAVO Two and BRAVO Threedrive Driver91-89867 TDescription: Installs the DRIVE shaft needlebearings on all the BRAVO DRIVE Driver, BearingAdaptor91-805347 Description: Installs the bearings in theBlackhawk DRIVE unit bearing Driver, Outer PropellerShaft Bearing91-805352 TDescription: Installs th