Service Parts - Kohler Power

1 Residential/Commercial Generator SetsModels:15/30 RYG15/30 RES/RESLTP-6319 5/09eServicePartsTP-6319 5/092 CommonReplacementPartsFigure1identifiesc ommonreplacementpartsforyourgeneratorset . ,aircleanerGM1694411 Element,oilfilterGM2835111 Belt,Poly-6V(39in.)GM283521 Belt,Poly-6V( )GM283531 Sensor,temperatureGM2882311 PCBAssy.,Relayboard12 VGM2967111 Hose,upperradiatorGM3302111 Hose,lowerradiatorGM3302211 Plug,sparkGM3582644 Belt,timingGM3875311 ThermostatGM3875811 Figure1 CommonReplacementPartsTable of : : : : : : : : : : : : 5/094 IntroductionThis manual lists Service replacement Parts for15/30 RYGand15/30 the time of print. Kohler Co. reserves the right tochange this publication and the products representedwithout notice and without any obligation or (and other information sections).Contains introductory material about part numbers,illustrations, Abbreviations, CommonHardware Application Guidelines, General TorqueSpecifications, Common Hardware Identification, System SignificanceThismanualusesthefollowingnu mberingsystems:Specification product identificationnumber located on the generator set Forexample, or Module group might haveseveralvariations.

2 Eachvariationperforms thesamefunctionwithdifferentpartslists. Forexample,a50 Hzgenerator alternator and a 60Hz generator alternatorbothperformthesamefunction;how ever,withdifferentparts. Each difference requires a group variation ,subassembly,component, (or exploded-view drawings) bestrepresentingthewidestrangeofvariatio nsaccompanymostgroupsinthismanual. Illustrationsdonotdepictalldetails and may not show all Parts . Do not Locate a second generator set nameplate listingaccessories toidentify installed to theSpecification headings identify the groups of Parts the groupmost likely to include the group variation numberat theintersectionofthespecnumberrowandtheg roupcolumn. forward to locate the groupidentified the part on the illustrationand note theitem number of the part orfind the Selectthe part number that corresponds toyourgroupvariation.

3 Thefirstcolumnliststheillustration item number. Find the variationidentifiedintheSpecificationNum berIndexorthemodule number found on the generator setnameplateintheappropriatecolumnonther ightsideofthepartslisttable. Findthequantityusedatthe intersection of the item number row and thevariationcolumn. ReferencesManycommonhardwareitemsdonotap pear inpartsmanualsorwillappearascommonhardwa reentries. example, an item that appears as Hardware,3/8-16 inthetext meansthatthepieceis3 common hardware locally or, if contacting thefactory,usetheCommonHardwareListinthe appendixto identify the common hardware part number andspecifications. See Common Hardware ApplicationGuidelines in the appendix for mating requirea specific size or someothercharacteristic. Inthatcase, replacing hardware, do not substituteinferior grade hardwaregradeshouldbeequaltoorbetterthan thegradeofthemanufacturer s original hardware.

4 Use the CommonHardwareList intheappendix toidentify 5/09 SpecificationNumberIndexGroupNo. 1 2 3 101 103 104 105 107 109 201 301 301 *GR8GR8226GM32850-GA3111GR9GR2GR3GR4GR6G R7*GR8GR8226GM39949-GA1113GR1GR2GR33GR6G R7*22226GM39949-GA3113GR9GR2GR33GR6GR7*2 2226GM39949-GA7113GR1GR10GR33GR6GR7*2222 6GM39949-GA9113GR9GR10GR33GR6GR7*2**3226 GM39949-GA13113*GR10GR33GR6**2**3226GM39 949-GA21336*GR10GR36GR6**--322615 RESGM32850-GA5111GR9GR2GR3GR4GR6GR7*GR8G R8237GM39949-GA5113GR9GR2GR33GR6GR7*2223 7GM39949-GA11113GR9GR10GR33GR6GR7*22237G M39949-GA15113*GR10GR33GR6**2**4237GM399 49-GA20336*GR10GR36GR6**--423715 RESLGM39949-SA1113*GR10GR33GR6**2**4275G M39949-SA4336*GR10GR36GR6**--427530 RYGGM32850-GA2112GR1GR2GR3GR5GR6GR7*GR8G R8228GM32850-GA4112GR9GR2GR3GR5GR6GR7*GR 8GR8228GM39949-GA2114GR1GR2GR34GR6GR7*22 228GM39949-GA4114GR9GR2GR34GR6GR7*22228G M39949-GA8114GR1GR10GR34GR6GR7*22228GM39 949-GA10114GR9GR10GR34GR6GR7*22228GM3994 9-GA14114*GR10GR34GR6**2**4228GM39949-GA 17225*GR10GR35GR6**--4228GM39949-GA23447 *GR10GR37GR6**--422830 RESGM32850-GA6112GR9GR2GR3GR5GR6GR7*GR8G R8238GM39949-GA6114GR9GR2GR34GR6GR7*2223 8GM39949-GA12114GR9GR10GR34GR6GR7*22238G M39949-GA16114*GR10GR34GR6**2**4238GM399 49-GA18225*GR10GR35GR6**--4238GM39949-GA 22447*GR10GR37GR6**--423830 RESLGM39949-SA2114*GR10GR34GR6**2**4276G M39949-SA3225*GR10GR35GR6**--4276GM39949 -SA5447*GR10GR37GR6**--4276* Configuredgroup.

5 **UnitsbuiltbeforeapproximatelyApril1, 5/096 Group1: EngineBlock/LowerEnd6319_1TP-6319 5/097 Group1: ,piston(partofitem2)442GM38641 Pistonw/pin( ,5,and6)113GM38642 Bearingkit,connectingrod,standard113 GM38643 Bearingkit,connectingrod, GM38644 Rod,connecting(partofitem2)446 GM38645 Bolt,connectingrod(partofitem2)887GM3864 6 Pulley,crankshaft118GM38647 Washer,crankshaftpulley119GM38648 Bolt,crankshaftpulley1113 GM38649 Indicator,oillevel1114 GM38650 Tube,oillevel1116 GM18933 Sealer, ,engineblockcoolhole7720GM38652 Plug,engineblockcoolholeARAR21GM38653 Block,engine(includesblock,piston,rings) 1122 GM38654 Seal,crankshaftoil1123 GM38655 Bolt,crankshaftbearingcap101024 GM38656 Bolt,oilpumpcover(partofitem106)5525GM38 657 Cover,oilpump(partofitem106)1126GM38658 Gear,oilpump(partofitem106)1127GM38659 Gear,oilpumpdrive(partofitem106)1128 GM38660 Seal,oilpumphousing1129 GM38661 Plug,oilpumphousing1130 GM38662 Baffle,oilpan1131 Seeitem11332 Seeitem11333GM38663 Clamp,PVChose1134 GM38664 Hose,PVC1135 GM38665 Tube,PVC1136 GM38666 Bolt,PVCtube2237GM38667 Gasket,PVCtube1138GM38668 Gasket,oilpan1141GM38669 Pan,oil( ,113,114,115)1142 GM38670 Bolt,oilpan5543 GM38671 Starter143 GM62221 Starter( ,2006)1144GM38672 Bolt,starter1145GM38673 Stud,starter1160GM38674 Crankshaft1162 GM38675 Bearingkit,crankshaft(position#1,2,4,5,s tandard,brown)4462 GM38676 Bearingkit,crankshaft(position#1,2,4,5, ,green)4462 GM38677 Bearingkit,crankshaft(position#1,2,3,4,5 ,standard,brown/blue) ,crankshaft(position#1,2,3,4,5, ,green/blue)4462GM38679 Bearingkit,crankshaft(pos.)

6 #3,std.,brown)4462GM38680 Bearingkit,crankshaft(pos.#3,std.,green) 4480GM28351 Element,oilfilter1181GM38681 Fitting,oilfilter1182GM38682 Sprocket,waterpump(notshown)1183GM38683 Plug,waterpumphole1186GM38684 Valve,oilfilterbypass1191GM38685 Bolt,flywheel6693GM38686 Gear,ring(partofitem99)1197GM38687 Pin2299GM38688 Flywheel11101GM38689 Bolt,waterpumpcover33102GM38690 Pump,water11103GM38691 Seal,waterpumpcover11104GM38692 Pin11105GM38693 Gasket,oilpump11106GM38694 Pump,oil( ,121,125)11107GM38695 Bolt,oilpump66108GM38696 Seal11109GM38697 Seal,oilpumpsuctionpipe11110GM38698 Pipe,oilpumpsuction(partofitem130)11111G M38717 Bolt,oilpumpscreen22112GM38699 Bolt,oilpumpscreenbracket11113GM38662 Baffle,oilpan11114GM38696 Seal,oilpandrainplug(partofitem41)11115G M38700 Plug,oilpandrain(partofitem41)11120GM387 01 Spring,oilpressurereliefvalve(partofitem 106)

7 11121GM38702 Plug,oilpressurereliefvalvebore11122GM38 703 Seal,oilfillcap11123GM38704 Switch,engineoilpressure11124GM38705 Valve,oilpressurerelief11125GM38706 Gasket,oilpressurereliefvalveboreplug111 26GM38707 Pin,cylinderhead22128GM38708 Bracket,oilpumpscreen11130GM38709 Screen,oilpump( ,129)11131GM38710 Bolt,crankshaftpositionsensorbracket1113 2GM38711 Sensor,crankshaftposition11133GM38712 Bracket, ,crankshaftpositionsensor11134GM38713 Bolt,crankshaftpositionsensor33136GM3871 4 Seal,oilpump11TP-6319 5/098 Group1: EngineBlock/LowerEnd,continued6319_1TP-6 319 5/099 Group1: EngineBlock/LowerEnd, ,piston(partofitem2)442GM38641 Pistonw/pin( ,5,and6)113GM38642 Bearingkit,connectingrod,standard113 GM38643 Bearingkit,connectingrod, GM38644 Rod,connecting(partofitem2)446 GM38645 Bolt,connectingrod(partofitem2)887GM3864 6 Pulley,crankshaft118GM38647 Washer,crankshaftpulley119GM38648 Bolt,crankshaftpulley1113 GM38649 Indicator,oillevel1114 GM38650 Tube,oillevel1116 GM18933 Sealer, ,engineblockcoolhole7720GM38652 Plug,engineblockcoolholeARAR21GM38653 Block,engine(includesblock,piston,rings) 1122 GM38654 Seal,crankshaftoil1123 GM38655 Bolt,crankshaftbearingcap101024 GM38656 Bolt,oilpumpcover(partofitem106)5525GM38 657 Cover,oilpump(partofitem106)1126GM38658 Gear,oilpump(partofitem106)1127GM38659 Gear,oilpumpdrive(partofitem106)

8 1128 GM38660 Seal,oilpumphousing1129 GM38661 Plug,oilpumphousing1130 GM38662 Baffle,oilpan1131 Seeitem11332 Seeitem11333GM38663 Clamp,PVChose1134 GM38664 Hose,PVC1135 GM38665 Tube,PVC1136 GM38666 Bolt,PVCtube2237GM38667 Gasket,PVCtube1138GM38668 Gasket,oilpan1141GM38669 Pan,oil( ,113,114,115)1142 GM38670 Bolt,oilpan5543 GM62221 Starter1144 GM38672 Bolt,starter1145GM38673 Stud,starter1160GM38674 Crankshaft1162GM38675 Bearingkit,crankshaft(position#1,2,4,5,s tandard,brown)4462 GM38676 Bearingkit,crankshaft(position#1,2,4,5, ,green)4462 GM38677 Bearingkit,crankshaft(position#1,2,3,4,5 ,standard,brown/blue) ,crankshaft(position#1,2,3,4,5, ,green/blue)4462GM38679 Bearingkit,crankshaft(pos.#3,std.,brown) 4462GM38680 Bearingkit,crankshaft(pos.#3,std.,green) 4480GM28351 Element,oilfilter1181GM38681 Fitting,oilfilter1182GM38682 Sprocket,waterpump(notshown)1183GM38683 Plug,waterpumphole1186GM38684 Valve,oilfilterbypass1191GM38685 Bolt,flywheel6693GM38686 Gear,ring(partofitem99)1197GM38687 Pin2299GM38688 Flywheel11101GM38689 Bolt,waterpumpcover33102GM38690 Pump,water11103GM38691 Seal,waterpumpcover11104GM38692 Pin11105GM38693 Gasket,oilpump11106GM38694 Pump,oil( ,121,125)11107GM38695 Bolt,oilpump66108GM38696 Seal11109GM38697 Seal,oilpumpsuctionpipe11110GM38698 Pipe,oilpumpsuction(partofitem130)11111G M38717 Bolt,oilpumpscreen22112GM38699 Bolt,oilpumpscreenbracket11113GM38662 Baffle,oilpan11114GM38696 Seal,oilpandrainplug(partofitem41)11115G M38700 Plug,oilpandrain(partofitem41)11120GM387 01 Spring,oilpressurereliefvalve(partofitem 106)

9 11121GM38702 Plug,oilpressurereliefvalvebore11122GM38 703 Seal,oilfillcap11123GM38704 Switch,engineoilpressure1123364345 Switch,engineoilpressure1123GM66559 Lead,oilpressureswitch(notshown)1124 GM38705 Valve,oilpressurerelief11125 GM38706 Gasket,oilpressurereliefvalveboreplug111 26 GM38707 Pin,cylinderhead22128GM38708 Bracket,oilpumpscreen11130GM38709 Screen,oilpump( ,129)11131GM38710 Bolt,crankshaftpositionsensorbracket1113 2 GM38711 Sensor,crankshaftposition11133 GM38712 Bracket, ,crankshaftpositionsensor11134GM38713 Bolt,crankshaftpositionsensor33136GM3871 4 Seal, 5/0910 Group2: EngineHead/UpperEnd6319_2 Item17TP-6319 5/0911 Group2: EngineHead/UpperEndItemPartNumberDescrip tionQuantityVariation121GM38715 Cap,oilfill112GM38703 Seal,oilfillcap113 Notsoldasaservicepart114 GM38716 Cover,camshafthousing115 GM38717 Bolt,camshafthousingcover886 GM38718 Gasket,camshafthousingcover117GM38719 Ball,camshaft(partofitem10)118GM38720 Retainer,camshaft119GM38721 Bolt,camshaftretainer2210 GM38773 Camshaft(includesitems7,55)

10 1111 GM38722 Seal,camshaft1112 GM38723 Cover,camshafthousing1113GM38724 Bolt,camshaftrearcover3314GM38725 Seal,camshafthsgcoverbolt1115GM38726 Bolt,cylinderhead101016 GM38727 Washer,camshaftsprocket1117 GM38728 Housing,camshaft1118 GM38729 Tube,PVC1121GM38730 Stud,intakemanifold,M8x964421GM38731 Stud,intakemanifold,M8x289922GM38732 Gasket,cylinderhead1123 GM38733 Head,cylinder1126 GM38734 Seat,intakevalve, GM38735 Seat,exhaustvalve, ,exhaustvalve,standard4426GM38737 Seat,exhaustvalve, ,intakevalve,standard4426 GM38739 Seat,intakevalve, GM38707 Pin,cylinderhead2229 GM38740 Arm,valverocker8830GM38741 Seat,valvespring8830GM38742 Seat,valvespring8831GM38743 Key,valvestem161632 GM38744 Cap,valvespring4433 GM38745 Adjuster8834 GM38746 Spring,valve8835GM38747 Seal,valvestem8836GM38748 Rotator,valve4437GM38742 Seat,valvespring8837 GM38741 Seat,valvespring8838 GM38749 Valve,exhaust4439 GM38750 Valve,intake1140GM40996 TImingcase11 ItemPartNumberDescriptionQuantityVariati on1241GM38751 Sprocket,camshaft1142GM38727 Washer,camshaftsprocket1143GM38752 Bolt,camshaftsprocket1144 GM38753 Belt,timing1145 GM38754 Cover,timingbeltfront1146 GM38670 Bolt,enginefrontcover6648GM38755 Cover,timingbeltupperfront1149GM38751 Sprocket,camshaft1150GM38752 Bolt,camshaftsprocket1151 GM38756 Tensioner,timingbelt1152 GM38757 Bolt,timingbelttensioner1155 GM38707 Pin,camshafthousing(partofitem10)2256GM3 8758 Thermostat(includessealanditem58)