2000X Distance Power Supply Instruction Manual

1 2000X DistancePower SupplyInstruction ManualEDP 100-412-167 Rev. 10 Software Version Ultrasonics Corporation41 Eagle RoadDanbury, Connecticut 06813-1961 (203) 796-0400 EXPIRES 12PM 7/24/2012. Article or Material must comply with the requirements stipulated by RoHS in its current version DOC EXPIRES 12PM 7/24/2012. Article or Material must comply with the requirements stipulated by RoHS in its current version2000X Distance Power Supply Instruction ManualManual Change InformationAt Branson, we strive to maintain our position as the leader in ultrasonics plastics joining, cleaning and related technologies by continually improving our circuits and components in our equipment. These improvements are incorporated as soon as they are developed and thoroughly tested. Information concerning any improvements will be added to the appropriate technical documentation at its next revision and printing.

2 Therefore, when requesting service assistance for specific units, note the Revi-sion information found on the cover of this document, and refer to the printing date which appears at the bottom of this is a registered trademark of Henkel Corporation trademarks and service marks mentioned herein are held by their respective owners. BRANSON Ultrasonics Corporation Printed in 2012 DOC EXPIRES 12PM 7/24/2012. Article or Material must comply with the requirements stipulated by RoHS in its current version100-412-167 Rev. 10 ForewordCongratulations on your choice of a Branson Ultrasonics Corporation system!The Branson 2000X Series system is process equipment for the joining of plastic parts using ultrasonic energy. It is the newest generation of product using this sophisticated technology for a variety of customer applications. This Instruction Manual is part of the documentation set for this system, and should be kept with the equipment.

3 Thank you for choosing Branson!IntroductionThis Manual is arranged into several structured chapters which will help you find the information you may need to know to safely handle, install, set up, program, operate, and/or maintain this product. Please refer to the Table of Contents and/or the Index of this Manual to find the information you may be looking for. In the event you require additional assistance or information, please contact our Product Support department (see : How to Contact Branson on page 1-8 for information on how to contact them) or your local Bran-son representative. 2000X DistancePower SupplyInstruction ManualDOC EXPIRES 12PM 7/24/2012. Article or Material must comply with the requirements stipulated by RoHS in its current version2000X Distance Power Supply Instruction Manual100-412-167 Rev. 10vTable of ContentsChapter 1: Safety and Requirements and Warnings - - - - - - - - - - - - - - - - - - - - - - - found in this Manual - - - - - - - - - - - - - - - - - - - - - - - - - - found on the Product - - - - - - - - - - - - - - - - - - - - - - - - - Precautions - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Use of the System - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - up the Workplace - - - - - - - - - - - - - - - - - - - - - - - - - - - - Compliance- - - - - - - - - - - - - - - - - - - - - - - - - - - - - with Safety Standards - - - - - - - - - - - - - - - - - - - - - - - Statement.

4 Disclaimer - - - - - - - - - - - - - - - - - - - - - - - - - to Contact Branson - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Calling Branson for Assistance - - - - - - - - - - - - - - - - - - - - - Equipment for Repair - - - - - - - - - - - - - - - - - - - - - - - - - an RGA Number - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - information about the Problem - - - - - - - - - - - - - - - - - - - - - to Contact - - - - - - - - - - - - - - - - - - - - - - - - - - - - and Ship the Equipment - - - - - - - - - - - - - - - - - - - - - - - - - Replacement Parts- - - - - - - - - - - - - - - - - - - - - - - - - - - 1-12 Chapter 2: The 2000X Distance Power Covered- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Supply Manual and Guides - - - - - - - - - - - - - - - - - - - - - - - Manuals- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - of these Models - - - - - - - - - - - - - - - - - - - - - - - - - - - - with Branson Products- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Welding System - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-3 DOC EXPIRES 12PM 7/24/2012.

5 Article or Material must comply with the requirements stipulated by RoHS in its current version vi100-412-167 Rev. Power Supply - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Actuator - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Panel Controls - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Systems - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - of Operation - - - - - - - - - - - - - - - - - - - - - - - - - - - - - System Applications - - - - - - - - - - - - - - - - - - - - - - - - - - - of Terms - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-9 Chapter 3: Delivery and and Handling - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Specifications - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Equipment - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-3 Chapter 4.

6 Installation and Installation- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - and Unpacking - - - - - - - - - - - - - - - - - - - - - - - - - - - - - the Power Supply - - - - - - - - - - - - - - - - - - - - - - - - - - - the Stand or Actuator- - - - - - - - - - - - - - - - - - - - - - - - - - (actuator on a base) - - - - - - - - - - - - - - - - - - - - - - - - - - - (Actuator on a Hub) - - - - - - - - - - - - - - - - - - - - - - - - - - - (alone) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Inventory of Small Parts- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Requirements- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Specifications - - - - - - - - - - - - - - - - - - - - - - - - - - Input Power Ratings - - - - - - - - - - - - - - - - - - - - - - - - - Air - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Filter.

7 Tubing and Connectors - - - - - - - - - - - - - - - - - - - - - - Connections to Actuator - - - - - - - - - - - - - - - - - - - - - Steps - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - the Stand (Actuator on Base) - - - - - - - - - - - - - - - - - - - - - 4-14 DOC EXPIRES 12PM 7/24/2012. Article or Material must comply with the requirements stipulated by RoHS in its current version2000X Distance Power Supply Instruction Manual100-412-167 Rev. the Stand (Actuator on Hub-mounted column) - - - - - - - - - - - - - (alone) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - the Power Supply - - - - - - - - - - - - - - - - - - - - - - - - - - - - between Power Supply and Actuator- - - - - - - - - - - - - - - - Power (Main) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Power (RF Cable)- - - - - - - - - - - - - - - - - - - - - - - - - - - - between Power Supply and Actuator- - - - - - - - - - - - - - - - Switch Connection (Automation) - - - - - - - - - - - - - - - - - - - - - - (RS-232)

8 Port Connector - - - - - - - - - - - - - - - - - - - - - - - - - I/O Interface - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Power Plug - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - I/O DIP Switch (SW1) - - - - - - - - - - - - - - - - - - - - - - - - - - - and Safety Equipment - - - - - - - - - - - - - - - - - - - - - - - - - - Stop Control - - - - - - - - - - - - - - - - - - - - - - - - - - - - Mount Installation- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - the Acoustic Stack- - - - - - - - - - - - - - - - - - - - - - - - - - - a 15kHz and 20kHz System - - - - - - - - - - - - - - - - - - - - - - - - a 30kHz System - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - a 40kHz System - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - the Acoustic Stack (shown with rectangular horn secured in the vise.)

9 Tip to Horn - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Installing the Ultrasonic Stack in the Actuator - - - - - - - - - - - - - - - - - - 15kHz, 20kHz, and 30kHz Converter Stacks - - - - - - - - - - - - - - - - - - kHz Stacks - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - the Fixture on the Branson Base (hardware and mounting holes) - - Testing the Installation - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Still Need Help? or Parts? Have Questions? - - - - - - - - - - - - - - - - - - - 4-38 Chapter 5: Technical Specifications - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Requirements - - - - - - - - - - - - - - - - - - - - - - - - - - Requirements - - - - - - - - - - - - - - - - - - - - - - - - - - - - Requirements - - - - - - - - - - - - - - - - - - - - - - - - - - - - Description - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Modules and Components - - - - - - - - - - - - - - - - - - - - - - - 5-5 DOC EXPIRES 12PM 7/24/2012.

10 Article or Material must comply with the requirements stipulated by RoHS in its current version viii100-412-167 Rev. Descriptions- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - and Boosters - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-7 Chapter 6: External Communication Functions- - - - - - - - - - - - - - - - - - - - X-NetTM Setup - - - - - - - - - - - - - - - - - - - - - - - - - - - - Connection - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Hub Connecting to a Single PC - - - - - - - - - - - - - - - - - - - to Point Connection with a Cross-Over Ethernet Cable - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - History Utility - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Setup - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - printers - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Printers.