3.plant master data 구축 - :: DBguide.net

1 2008 IBM CorporationGlobal Plant Business 2008 Plant master Data (Building master data for Plant)2 Global Plant Business 2008 2008 IBM CorporationContentsEAM Project OverviewWhat is master DataLocation & asset StructureSpare partsData CleansingPM & Job PlanOther concernedIntroduction of seshinfo3 Global Plant Business 2008 2008 IBM CorporationEAM Project Overview Process Process (Workshop) Process Process (Workshop) DB Code Data format DB Code Data format Manual Manual Manual Manual Test Test Test Test Test Test Customizing Process Customizing Process Data Collect Data loading PGM develop Data loading & test Data Collect Data loading PGM develop Data loading & test Project Planning Kick-off meeting Project Planning Kick-off meetingKick-OffKick-OffProcess Process Data Data ImplementationImplementationData BuildingData BuildingTest/TranningTest/TranningCut-Ov erCut-OverTProject OverviewTCharacteristic of plant engineering Standard Process Package Design Approval Standard Process Package Design ApprovalProcessProcess Equipment supplier

2 Communication Spec , Manual Equipment supplier Communication Spec , Manual Data BuildingData Building4 Global Plant Business 2008 2008 IBM CorporationWhat is master Data? (Maintenance Management) (ERP) (ERP) .. / / PlantManagerPlantManager , , CalendarCalendar 5 Global Plant Business 2008 2008 IBM CorporationMaster Data building procedure BOMBOM BOM S/P ( ) BOM ( ) BOM BOM Data ( , ) , BOM Data ( , )

3 , , , OutputPhase Input P&ID P&ID Data from vendorData from vendor Manual Manual (Location) (BOM) (Equipment) (Specification) (Labor) (Job Plan) (Location) (BOM) (Equipment) (Specification) (Labor) (Job Plan) 6 Global Plant Business 2008 2008 IBM CorporationLocation & asset Structurez - / / - - z z z z -CBM( )-TBM( )-UBM( )z / z / / / / ITIT CBM (Condition Based Maintenance) TBM (Time Based Maintenance) / Equip L2 Spare Part Roll up / Roll up (Multi ) Site1 Site2 L1 L2 Equip L1 UBM (Usage Based Maintenance)z , (Cost Center).

4 Z z 7 Global Plant Business 2008 2008 IBM CorporationSpare parts 8 Global Plant Business 2008 2008 IBM CorporationData collection problem Data ? ? ?9 Global Plant Business 2008 2008 IBM CorporationData collection format10 Global Plant Business 2008 2008 IBM CorporationData CleansingItem 170,000 Vendor 200,000 Duplicate check& cleansingZ20S Engine LineFull Part List(63,991, 7/29)1st duplicate checkStandardize vendorStandardize Item description2nd duplicate checkLegacy SystemUnique Data: 19,019 Duplicate Data: 38,683NG Data: 6,289 Unique Vendor: 64,529 Duplicate vendor: 121,146 Exclude vendor : 14,325 Legacy Data: 170,000 Data MappingSAP Building new item code in MAXIMO11 Global Plant Business 2008 2008 IBM CorporationData example12 Global Plant Business 2008 2008 IBM CorporationData example13 Global Plant Business 2008 2008 IBM CorporationData example14 Global Plant Business 2008 2008 IBM CorporationFailure codesLeakLeakPumpsPumpsStoppedStopped (Failure Hierarchy)Drive Drive ShaftShaftWorm Worm GasketGasketReplaceReplaceReplaceReplace Repack BearingRepack BearingCircuitCircuitBreakerBreakerPress urePressureSwitchSwitchResetResetRewireR ewireAdjustAdjustReplaceReplaceTop Level Top Level Second Level Second Level Third LevelThird Level Fourth Level Fourth Level *FMECA.

5 Failure Mode Effects & Criticality Analysis( )15 Global Plant Business 2008 2008 IBM CorporationFailure codes16 Global Plant Business 2008 2008 IBM CorporationPMUsageTime[ UBM WO (Miles, Run hours] x 2 x 1 x 3 WO WO WO Time[ TBM WO ]WO WO WO TBM (Time Based Maintenance) : UBM (Usage Based Maintenance) : 17 Global Plant Business 2008 2008 IBM CorporationPM18 Global Plant Business 2008 2008 IBM CorporationJob Plan Know-How , [JP001 : Motor Bearing ]NoOperationDuration1 , 0:402 Coupling 1:003 Housing 1:004 Brg 1:005 2:00 12 2:00 5:40 Hour No502 QtyGrate Plate, 300 x 500 x 12 TBrg (22315) No1:00 Hour2 QtyCleansing No1:30 Hour1 QtyGrease Gun No MAXIMO , , , , 19 Global Plant Business 2008 2008 IBM CorporationJob Plan20 Global Plant Business 2008 2008 IBM CorporationOther concernedDCS or HMI InterfaceTrainingDocumentationUser Acceptance TestTest Scenario & resultGo-Live SupportAfter customizing21 Global Plant Business 2008 2008 IBM CorporationIntroduction of SeaH Information System Corp.)

6 : : : : : : : 1989 3 4 60-44 7 12 130 System Integration( ,S/W , ,H/W ,BarCode ),ERP( ),GroupWare( ),POP( )S/W ( , ) (IBM MAXIMO)( ) 20 ( 5 )22 Global Plant Business 2008 2008 IBM CorporationIntroduction of SeaH Information System 1989 ( ) ( ) -> ( ) 1997 SI 2001 1 IT ERP 2002 2003 IT 2004 sisFramework - OPN(Oracle Partner Network) 2006 Microsoft Gold Partner 6 ( )2007 ( , ) IT TL9000 / ISO9001 2008 IBM Tivoli 23 Global Plant Business 2008 2008 IBM CorporationNeed more information?

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