4. IBM Maximo 소개 - dbguide.net

1 IBM Maximo Asset Management . 2006 IBM Corporation All statements of direction or intent are provided for planning purposes only and are subject to change or withdrawal without notice Maximo . Think Innovation IBM Maximo Asset Management . I .. II .. III IBM. IBM Maximo Maximo Asset Management . Asset Management . 2 Tivoli Software 2009 IBM Corporation Maximo . ! .. ?? = .. ?? .. ?? What Whatisis Asset Asset?? ? ? . ? . ? .. ? . ? . ! ! 3 Tivoli Software 2009 IBM Corporation Maximo . ? ( , , , , , , ) . , IT (Hard, Software ) (Change) (Costs), (Contracts), . (Purchase)/ (lease) . Lifecycle Asset Plan Evaluate Create /. Operate Maintain Modify Dispose Strategy and Design Procure . Land, Offices Warehouses, Retail Space, Schools, Housing, Hospitals . Mining, Semi-Conductor, Textile, Chemical, Petroleum, Electronics, Food Military, Airlines, Trucking, Shipping, Railroad, Public Railways, Electric / Gas Distribution, Highways, Telecom, Water, Wastewater IT Computers, Routers, Networks, Software, Auto Discovery, Service Desk 4 Tivoli Software 2009 IBM Corporation Maximo .

2 , , , IT . Maximo . Asset Management . IT .. / .. IT. Change IT. Management Configuration Management IT .. 5 Tivoli Software 2009 IBM Corporation Maximo . Framework Leadership, Control Improvement .. / . Leadership KPI . Organization Product line . Management Hierarchy, , , . Tactic BM, TBM, CBM, PM. TCO . Control Management , & , . Scheduling Integration TALM: Total asset life cycle management MTTR/ MTBF/ M-Cost, MDT. BM: Breakdown Maintenance KPI / . TBM: Time Based Maintenance CBM: Condition Based Maintenance PM: Preventive Maintenance FLM: First Line Maintenance FLM: . MTTR: Mean Time To Repair Maintenance Partnership . MTBF: Mean Time Between Failure MDT: Maintenance Down Time RCM: Reliability Centered PM, FMEA. Maintenance Improvement (Reliability centered maintenance) , Root cause . FMEA: Failure Mode and Effect Analysis redesign , , , Process, . 6 Tivoli Software 2009 IBM Corporation Maximo . ? 20% . Acquire (4%). 20% . Install (2%).. , , .. Operate (26%).. TCO.

3 Maintain (25%). 65% . Change (18%). ROI .. - TCO . Retire (15%) - . 15%. 80% ROI . - ROI .. 30% , 5 5~30% . (Gartner). 7 Tivoli Software 2009 IBM Corporation Maximo .. Spending on Investing in ? ? 8 Tivoli Software 2009 IBM Corporation Maximo . R&R .. Paper Work . Paper Work .. Loss . Loss .. 9 Tivoli Software 2009 IBM Corporation Maximo . / . Lifecycle .. ( 10~15% ) .. / . / . ( 10~20% ) Skill . Skill .. (10%~25% ) .. ( ). ( ).. , , .. , .. / . / .. 10 Tivoli Software 2009 IBM Corporation Maximo . Think Innovation IBM Maximo Asset Management . I .. II .. III IBM. IBM Maximo Maximo Asset Management . Asset Management . 11 Tivoli Software 2009 IBM Corporation Maximo .. Cost .. Best Practice .. Activity Based Cost ( , ) .. RFID, MES, DCS, SCADA, . GIS,ERP . 12 Tivoli Software 2009 IBM Corporation Maximo . CPG . y , , , .. Product Life cycle -Demand forecast management -Price setting Design control -Customer service Intellectual capital -Demand fulfillment .. IT . 13 Tivoli Software 13 2009 IBM Corporation Maximo .

4 (Location) (BOM).. (Equipment) (Specification).. (Labor) (Job Plan) .. Data Output ( ) BOM. ( , BOM . , ). Phase BOM .. Data Data Input .. Manual Manual 14 Tivoli Software 2009 IBM Corporation Maximo .. ID . Mapping I/F ( + ). 100% . Document .. 12000. 10000. 8000. 6000. 4000. 2000. W14. W15. W16. W17. W18. W19. W20. W21. W22. W23. W24. W25. W26. W27. W280. W29. Hierarchy .. , . , . / / . ( , ). 15 Tivoli Software 2009 IBM Corporation Maximo .. (Predictive Maintenance) (Time Based Maintenance).. Failure Probability Failure Probability PM(Preventive Planned Maintenance). TBM(Time Based . Maintenance Maintenance).. PdM(Predictive Maintenance). CBM(Condition Based Maintenance).. Time Time Trend Failure Pattern with Condition-Based Maintenance Failure Pattern with Time-Based Maintenance . Post-Maintenance Failures CM (Corrective Maintenance). 2,000 . Number of Forced Outages .. Condition / 1,500. 1,000. STOP . PBM(Planned Breakdown 500. Maintenance). P-Cost > F-Cost MP (Maintenance Prevention).

5 Time 0. P-F . >3.. 2-3. <1. 3-4. 1-2. 2-3. 1-2. FMEA. mo wk wk w w m m k EM(Emergency Maintenance). k o o (The Potential Failure Curve) Note BM(Breakdown Maintenance) PM (Preventive Maintenance) : , , Following Time , . Planned . Shutdown P-Cost < F-Cost BM (Breakdown Maintenance) : . Potential Failure( ) . P-Cost : Preventive Cost CBM (Condition Based Maintenance) : Thermal Power Plants . F-Cost : Failure Cost TBM (Time Based Maintenance) : . 16 Tivoli Software 2009 IBM Corporation Maximo . > .. Life .. A small number of random failures Age . 17 Tivoli Software 2009 IBM Corporation Maximo . > . 1960s 1970s . A: The Bathtub Curve . Age A 4% High infant mortality, then a low level of random failure, then a wear out zone. related 11% B: The Traditional View . B 2% A low level of random failure, then a wear out zone. C: C 5% A steady increase in the probability of failure but with no identifiable wear out age. D: Not age D 7% . related 89%. E 14% E: Random Failure . F 68% F: The Reversed J curve.

6 Source: Report on Reliability Centred Maintenance, Nowlan & Heap, US DoD 1978. 18 Tivoli Software 2009 IBM Corporation Maximo . > FMEA .. FMEA . Rail Clamping Unit #5. Lubrication Unit #4.. Clamping Unit #3. Moving Lubrication Unit #2. Static Moving Display Unit #1. Static 1.. Chip Conveyor No. System . Coolant( ) Task Balancing Lifting Display Accessory : : X-axis Table : : : : FMEA. Clamping Hydraulic : : : : I/O. Lubrication Clamping Data Drive Moving Gear Change Static Indexing Lubrication Moving .. Head Cross Rail .. CNC. PLC. Task .. Table Chip Conveyor .. Data Data ( ) DB. ( ) Process ( FMEA).. MTBF . 19 Tivoli Software 2009 IBM Corporation Maximo . > (Proactive) . oto r Sa m ple). CM.. (A .. AC. AC Motor Motor Rotor Rotor Cracked/Worn Cracked/Worn Rotor Rotor Mechanical Mechanical Looseness Looseness Unbalance Unbalance Unbalance Unbalance Broken/Cracked Broken/Cracked Rotor Rotor Rotor Bars Bars Rotor Bar Bar Pass Pass Freq. Freq. Stator Stator Loose Loose Stator Stator Harmonics Harmonics of of Line Line Freq.

7 Freq. Eccentric Eccentric Stator Stator Eccentric Eccentric Stator Stator Bearing Bearing Excessive Excessive Friction Friction Bearing Bearing Damage Damage Lack Lack of of Lubrication Lubrication 20 Tivoli Software 2009 IBM Corporation Maximo .. , . BPM . Workflow .. / 6 Step .. / / .. ROP.. / .. / .. 21 Tivoli Software 2009 IBM Corporation Maximo .. / , Process , , .. [ CBM WO [ .. ] WO ] . WO 1. Upper Action Motor L1. Upper Warning WO . 2. Spec Spec Warning Upper Action L2. Lower Warning 3 PUMP. Lower Action . 4.. Time Time L1. 5. 6 .. Meter Gauge Characteristic L2.. , , , , .. (PLC). Factory floor . / .. / / .. Equipment A Equipment B.. 22 Tivoli Software 2009 IBM Corporation Maximo .. MES CMS .. ERP. / .. ( ) .. (Damage Mechanism). Monitoring . PM Master Update On-line . ( / , ) N. Y. logic . CBM TBM . Procedure, BOM .. (W/O, Alarm).. , .. MES/SCADA/DCS CMS.. *CMS : Condition Monitoring System 23 Tivoli Software 2009 IBM Corporation Maximo . / .. , . EOQ( ) ROP( ).

8 / / . PR( ) . Cost Center .. PR E-Procure ment Consignment / . / ( ) .. 1 2 3 4. , .. (Bar Code) . 24 Tivoli Software 2009 IBM Corporation Maximo . / > . , PM PM . PM . PM ( ). PM ( ). PM Chamber . PM : C1 SPT01U.. : 3 . TBM . TBM . Type : TBM . , , .. PM .. 50690010 50690010 50690010. 50690010 50690010 50690010.. [PM ]. CODE . MECH1000 Gear Oil 10 . 20 . 50690010 6 4 -2 30 . 50690012 4 6 2. 50 . 50690014 1 1 0.. COUPLING CL-100CL- 50690010 2. MT 1 1:00 100. ME 1 1:00. 25 Tivoli Software 2009 IBM Corporation Maximo .. , , .. Cost Center ( / ).. ( / / / ) , , .. 1. 1 2. 2.. 1 2 ? vs ? 1 2. A ? vs B ? .. 26 Tivoli Software 2009 IBM Corporation Maximo . Mobile .. Mobile data .. rule . Mobile , . PDA. PDA .. PDA. Maximo . , . ID PDA . ( , PM, ). 27 Tivoli Software 2009 IBM Corporation Maximo . > . (Output) . (Input) / . ; . ; . ; .. ; . ; . ; Data . INPUT PROCESS OUTPUT. (Resources) (Activities) (Capacity).. Input . Output( ) .. 28 Tivoli Software 2009 IBM Corporation Maximo .

9 Think Innovation IBM Maximo Asset Management . I .. II .. III IBM. IBM Maximo Maximo Asset Management . Asset Management . 29 Tivoli Software 2009 IBM Corporation EAM. Maximo . IBM Maximo Market . Magic Quadrant s 30 Tivoli Software 2009 IBM Corporation Maximo . IBM Maximo List S-LCD SDI. 31 Tivoli Software 2009 IBM Corporation Maximo . IBM Maximo .. y Maximo . 10 AUTOMOTIVE 7 . 10 OIL & GAS 7 . 10 METAL & STEEL 6 . 17 ENERGY 14 . 13 PHARMACEUTICALS 13 . 11 AEROSPACE & DEFENSE 10 . 9 COMPUTERS & OFFICE EQUIPMENT 6 . 18 ELECTRONICS & ELECTRICAL EQUIPMENT 9 . 4 FOREST & PAPER PRODUCTS 3 . 6 BEVERAGE 5 . 10 AIRPORTS 5 . 32 Tivoli Software 32 2009 IBM Corporation Maximo . IBM Maximo . Food & Beverage Customers Cargill Coca-Cola Frito Lay General Mills Heineken McKee Foods Corporation Nabisco Nestle Ocean Spray Philip Morris Nestle Purina Rich Products Diageo Unilever 33 Tivoli Software 33 2009 IBM Corporation Maximo . IBM Maximo Case Study Ocean Spray 1.. , .. 9 Maximo .

10 , (Blending) , , , , HAVC , 24,000 , , . 2. Maximo .. 8% .. 17 . 3. Maximo . - General Mills( ), Heineken( ), Nabisco( ). 34 Tivoli Software 34 2009 IBM Corporation Maximo . IBM Maximo Case Study Gordon Food Service 1.. 45,000 16,000 .. , , . 2. Maximo .. 3. Maximo . - Boots( ). 35 Tivoli Software 35 2009 IBM Corporation Maximo . IBM Maximo .. / . / .. && .. && .. PM. PM .. Workflow Event Driven, Context-based / Escalation Manager KPIs / Reporting / Analysis Security / Administration / Configuration / Integration Service Oriented Architecture Platform 36 Tivoli Software 2009 IBM Corporation Maximo . IBM Maximo . / / / / . IBM . 700 . IBM . 40 . , Coding . Application Designer .. 13 of the 13 largest PHARMACEUTICALS companies in the world are using Maximo 6 of the 6 largest AUTOMOTIVE companies in the world are using Maximo 8 of the 10 largest OIL & GAS companies in the world are using Maximo 7 of the 9 largest AEROSPACE & DEFENSE companies in the world are using Maximo 6 of the 9 largest COMPUTERS & OFFICE EQUIPMENT companies in the world are using Maximo 7 of the 12 largest ENERGY companies in the world are using Maximo .