9000X AF Drives - VFDs.com

1 MN04001004 EFor more information visit: 9000X AF Drives User manual October 2007 Supersedes September 2006 9000X AF Drives User manual MN04001004E For more information visit: i October 2007 Important Notice Please Read The product discussed in this literature is subject to terms and conditions outlined in eaton Electrical Inc. selling policies. The sole source governing the rights and remedies of any purchaser of this equipment is the relevant eaton Electrical Inc. selling WARRANTIES, EXPRESS OR IMPLIED, INCLUDING WARRANTIES OF FITNESS FOR A PARTICULAR PURPOSE OR MERCHANTABILITY, OR WARRANTIES ARISING FROM COURSE OF DEALING OR USAGE OF TRADE, ARE MADE REGARDING THE INFORMATION, RECOMMENDATIONS AND DESCRIPTIONS CONTAINED HEREIN.

2 In no event will eaton Electrical Inc. be responsible to the purchaser or user in contract, in tort (including negligence), strict liability or otherwise for any special, indirect, incidental or consequential damage or loss whatsoever, including but not limited to damage or loss of use of equipment, plant or power system, cost of capital, loss of power, additional expenses in the use of existing power facilities, or claims against the purchaser or user by its customers resulting from the use of the information, recommendations and descriptions contained information contained in this manual is subject to change without Photo.

3 Cutler-Hammer SVX9000/SPX9000 AF Drives . 9000X AF Drives User manual ii For more information visit: MN04001004 EOctober 2007 Table of Contents LIST OF FIGURES .. iii LIST OF TABLES .. v SAFETY .. viiDefinitions and Symbols .. viiHazardous High Voltage .. viiWarnings and Cautions .. viii CHAPTER 1 OVERVIEW .. 1-1 How to Use This manual .. 1-1 Receiving and Inspection.. 1-1 Open SVX9000/SPX9000 Catalog Numbers.. 1-2 CHAPTER 2 MOUNTING .. 2-1 Space Requirements .. 2-1 Environmental Requirements .. 2-2 Standard Mounting Instructions.

4 2-2 CHAPTER 3 POWER WIRING .. 3-1 Guidelines .. 3-1UL Compatible Cable Selection and Installation .. 3-2UL Compatible Cable Selection and Installation with Breaker.. 3-6 Installation Instructions .. 3-8 Standard Wiring Diagrams and Terminal Locations .. 3-11 Power and Motor Wiring Terminal Photos.. 3-14 Checking the Cable and Motor Insulation .. 3-20 CHAPTER 4 CONTROL WIRING .. 4-1 General Information.. 4-1 Control Wiring Details .. 4-3 CHAPTER 5 MENU INFORMATION .. 5-1 Keypad Operation .. 5-1 Menu Navigation .. 5-3 CHAPTER 6 START-UP.

5 6-1 Safety Precautions .. 6-1 Overview .. 6-2 Sequence of Operation to Commission an Induction Motor .. 6-3 manual Tuning of the SVX9000/SPX9000 .. 6-6 Closed Loop Vector Control manual Tuning (SPX9000 Only).. 6-11 APPENDIX A TECHNICAL DATA .. A-1 General .. A-1 Specifications .. A-2 Power Ratings.. A-4 Power Loss and Switching Frequency .. A-7 Dimensions .. A-11 EMC Capability .. A-27 Declaration of Conformity .. A-27 Warranty and Liability Information.. A-28 APPENDIX B FAULT AND WARNING CODES .. B-1 APPENDIX C TROUBLESHOOTING CHARTS USING FAULT CODES.

6 C-1 APPENDIX D SPARE PARTS .. D-1 Series Option Board Kits .. D-1 drive Options .. D-4 Spare Units & Replacement Parts for 9000X Drives .. D-5 9000X AF Drives User manual MN04001004E For more information visit: iii October 2007 List of Figures Figure 2-1: Mounting Space Requirements..2-1 Figure 3-1: Input Power and Motor Cable Stripping and Wire Lengths ..3-8 Figure 3-2: Wiring Plate ..3-9 Figure 3-3: Ground Terminal Locations ..3-10 Figure 3-4: Cable Protection Plate ..3-10 Figure 3-5: Principle Wiring Diagram of SVX9000/SPX9000 Power Unit,FR4 to FR5 and FR6.

7 3-11 Figure 3-6: Principle Wiring Diagram of SVX9000/SPX9000 Power Unit,FR6, FR7 and FR8 ..3-12 Figure 3-7: Principle Wiring Diagram of SVX9000/SPX9000 Power Unit,FR9 to FR10 ..3-13 Figure 3-8: FR4 Power and Motor Wiring Terminals ..3-14 Figure 3-9: FR5 Power and Motor Wiring Terminals ..3-15 Figure 3-10: FR6 Power and Motor Wiring Terminals ..3-16 Figure 3-11: FR7 Power and Motor Wiring Terminals ..3-17 Figure 3-12: FR8 Power and Motor Wiring Terminals ..3-18 Figure 3-13: FR9 Power and Motor Wiring Terminals ..3-19 Figure 4-1: Option Board Slots.

8 4-1 Figure 4-2: Option Board A9 Wiring Diagram ..4-3 Figure 4-3: Option Board A9 Jumper Location and Settings ..4-5 Figure 4-4: Option Board A2 Wiring Diagram ..4-5 Figure 4-5: Option Board A2 Terminal Locations ..4-6 Figure 4-6: Positive/Negative Logic ..4-6 Figure 5-1: Keypad and Display ..5-1 Figure 5-2: Main Menu Navigation ..5-4 Figure 5-3: Parameter Menu Structure Example ..5-5 Figure 5-4: Keypad Control Menu ..5-6 Figure 5-5: Active Fault Display Example ..5-7 Figure 5-6: Sample Fault History Display ..5-9 Figure 5-7: System Menu Structure.

9 5-10 Figure 5-8: Expander Board Menu Structure ..5-18 Figure 5-9: Digital Inputs DIN1, DIN2, DIN3 Status ..5-19 Figure 5-10: Digital Inputs DIN4, DIN5, DIN6 Status ..5-19 Figure 5-11: Digital and Relay Outputs DO1, RO1, RO2 Status ..5-19 Figure 5-12: Operate Menu Navigation ..5-21 Figure 6-1: Open Loop Tuning ..6-6 Figure 6-2: Motor Current after V/f-Curve Tuning ..6-8 Figure 6-3: Motor Equivalent Circuit ..6-9 Figure 6-4: Left: OL Speed Control Off. Right: OL Speed Control ON..6-10 Figure 6-5: Closed Loop Motor Voltage ..6-12 Figure 6-6: Closed Loop Current Limit.

10 6-13 Figure A-1: SVX9000/SPX9000 Block Diagram ..A-2 Figure A-2: Power Loss as Function of Switching Frequency 3/4 3 hp 230V, 1 5 hp 480V ..A-7 Figure A-3: Power Loss as Function of Switching Frequency 5 7-1/2 hp 230V, 7-1/2 15 hp 480V ..A-8 Figure A-4: Power Loss as Function of Switching Frequency 10 15 hp 230V, 20 30 hp 480V ..A-8 Figure A-5: Power Loss as Function of Switching Frequency 20 30 hp 230V, 40 60 hp 480V ..A-9 9000X AF Drives User manual iv For more information visit: MN04001004 EOctober 2007 List of Figures (Continued) Figure A-6: Power Loss as Function of Switching Frequency 75 125 hp 480V.