ACH550 - ABB

1 ACH550 Installation, Operation and Maintenance Manual (I, O & M) ACH550 -UH HVAC Drives ( HP) ACH550 -BCR/BDR/VCR/VDR E-Clipse Bypass Drives ( HP) ACH550 -PCR/PDR Packaged Drives with Disconnect ( HP)2 ACH550 Installation, Operation and Maintenance ManualSafetySafetyUse of warnings and notesThere are two types of safety instructions throughout this manual: Notes draw attention to a particular condition or fact, or give information on a subject. Warnings caution you about conditions which can result in serious injury or death and/or damage to the equipment.

2 They also tell you how to avoid the danger. The warning symbols are used as follows:Electricity warning warns of hazards from electricity which can cause physical injury and/or damage to the equipment. WARNING! The ACH550 adjustable speed AC drive should ONLY be installed by a qualified electrician. WARNING! Even when the motor is stopped, dangerous voltage is present at the power circuit terminals U1, V1, W1 (L1, L2, L3) and U2, V2, W2 (T1, T2 T3) and, depending on the frame size , UDC+ and UDC-, or BRK+ and BRK-. WARNING! Dangerous voltage is present when input power is connected.

3 After disconnecting the supply, wait at least 5 minutes (to let the intermediate circuit capacitors discharge) before removing the cover. WARNING! Even when power is switched off from the input terminals of the ACH550 , there may be dangerous voltage (from external sources) on the terminals of the relay outputs. WARNING! When the control terminals of two or more drives are connected in parallel, the auxiliary voltage for these control connections must be taken from a single source which can either be one of the drives or an external supply. WARNING! Disconnect the internal EMC filter when installing the drive on an IT system (an ungrounded power system or a high-resistance-grounded [over 30 ohm] power system).

4 WARNING! Do not attempt to install or remove EM1, EM3, F1 or F2 screws while power is applied to the drive s input warning warns about conditions, other than those caused by electricity, which can result in physical injury and/or damage to the equipment. WARNING! Do not control the motor with the disconnecting device (disconnecting means); instead, use the control panel keys or commands via the I/O board of the drive. The maximum allowed number of charging cycles of the DC capacitors ( power-ups by applying power) is five in ten minutes. WARNING! Never attempt to repair a malfunctioning ACH550 ; contact the factory or your local Authorized Service Center for repair or replacement.

5 WARNING! The ACH550 will start up automatically after an input voltage interruption if the external run command is on. WARNING! The heat sink may reach a high : For more technical information, contact the factory or your local ABB Installation, Operation and Maintenance Manual3 ACH550 -UHContentsThis manual is the Operation and Maintenance Manual for the ACH550 Drives. Complete technical details and programming information are available in the ACH550 User s Manual, publication number To determine the type of your drive, refer to its construction code on either: Serial number label attached on upper part of the chokeplate between the mounting holes.

6 Type code label attached on the heat sink on the side of the enclosure. 2. According to the construction code, proceed to your drive s installation, operation, diagnostics and maintenance information: UH Below. VCR, VDR, BCR, BDR (E-Clipse Bypass) page 39. PCR, PDR (Packaged Drives with Disconnect) page these installation instructions carefully before proceeding. Failure to observe the warnings and instructions may cause a malfunction or personal ! Before you begin read Safety on page : Keep a minimum of 50 mm (2") of free space on each side and 200 mm (8") of free space above and below all units from non-heat producing sources.

7 Double these distances from heat producing (U1)Current (I1n)3 PH A1 PH AOutputVoltage (U2)Current (I2n)3 PH A3 PH Vac28 AACH550-UH-059A-2 Power (Pn)Mfg. Date: 01-December-2005 Org. Firmware: in USA of foreign parts10 HP20 HPkAICS/N2030700001 Construction code4 ACH550 Installation, Operation and Maintenance ManualACH550-UH1. Prepare for installationLifting Lift the drive only by the metal ! Handle and ship floor mounted enclosures only in the upright position. These units are not designed to be laid on their Use a pallet truck to move the transport package/enclosure to the installation Remove the cabinet side panels for access to the cabinet/pallet mounting bolts.

8 (6 torx screws hold each cabinet side panel in place. Leave the side panels off until later.)3. Remove the 4 bolts that secure the cabinet to the shipping ! Use the lifting lugs/bars at the top of the unit to lift R7/R8 Use a hoist to lift the drive. (Do not place drive in final position until mounting site is prepared.)Unpack the drive1. Unpack the Check for any damage and notify the shipper immediately if damaged components are found. 3. Check the contents against the order and the shipping label to verify that all parts have been requiredTo install the ACH550 you need the following: Screwdrivers (as appropriate for the mounting hardware used) Wire stripper Tape measure Drill Frame sizes with UL type 12 enclosure: Punch for conduit mounting holes Frame sizes R7/R8: pallet truck and hoist For installations involving frame size : The appropriate crimping tool for power cable Installation, Operation and Maintenance Manual5 ACH550 -UH Mounting hardware.

9 Screws or nuts and bolts, four each. The type of hardware depends on the mounting surface and the frame size : For installations involving frame size : ! Before installing the ACH550 , ensure the input power supply to the drive is ! Metal shavings or debris in the enclosure can damage electrical equipment and create a hazardous condition. Where parts, such as conduit plates require cutting or drilling, first remove the part. If that is not practical, cover nearby electrical components to protect them from all shavings or Mounting Instructions2. Prepare the mounting location1.

10 Mark the position of the mounting : Frame sizes R3 and R4 have four holes along the top. Use only two. If possible, use the two outside holes (to allow room to remove the fan for maintenance). Note: ACH400 drives can be replaced using the original mounting holes. For R1 and R2 frame sizes, the mounting holes are identical. For R3 and R4 frame sizes, the inside mounting holes on the top of ACH550 drives match ACH400 SizeMounting #10R5M61/4 inR6M85/16 free standing cabinets if sizeIP21 / UL type 1IP54 / UL type 12 KitCode (English)KitCode (English)R1 FMK-A-R1100000982 FMK-B-R1100000990R2 FMK-A-R2100000984 FMK-B-R2100000992R3 FMK-A-R3100000986 FMK-B-R3100000994R4 FMK-A-R4100000988 FMK-B-R4100000996R5AC8-FLNGMT-R5 ACS800-PNTG01U-EN--R6AC8-FLNGMT-R6--6 ACH550 Installation, Operation and Maintenance ManualACH550-UHNote.