ARTDriveS-EV - Amicon Drive Systems

1 Start up guideSpecification and installation ARTD riveS-EVBrushless ServodriveXVy-EVThank you for choosing this Gefran-Siei will be glad to receive any possible information which couldhelp us improving this manual. The e-mail address is thefollowing: using the product, read the safety instruction sectioncarefully.)Keep the manual in a safe place and available to engineeringand installation personnel during the product functioning Spa has the right to modify products, data anddimensions without data can only be used for the product description and theycan not be understood as legally stated rights manual is updated according to software version !Refer to the Drive programmation with MDPlc (inside the XVytools cd-rom) to use the Drive with the Plc function in thededicated MDPlc development identification number of the software version can be readon the inverter nameplate or on the label on the FLASH memories mounted on the regulation User s GuideTable of Contents 3 Tables of ContentsSafety Symbol Legend - Precautions de securit.

2 8 Chapter 0 - Safety Precautions .. 9 Chapter 1 - Functions and General Features .. Motors and Encoders .. 17 Chapter 2 - Inspection Procedures, Components Identification and StandardSpecifications .. Delivery Inspection Procedures .. Drive type 20 Figure : Identification 20 Figure : Firmware & Card revision level nameplate .. 20 Figure : Nameplates position .. Component identification .. 21 Figure : Basic Setup of Drive .. 21 Figure : Drive view & components .. Standard specifications .. Permissible environmental 23 Disposal of the Device .. AC Input/Output Connection .. 24 Table : Input / Output Specifications .. Rated and overload 26I x T Algorithm .. 27 Table : Rated and overload currents with I x T algorithm .. 27I2T Algorithm .. 30 Table : Rated and overload currents with I2 x T algorithm.

3 30 Chapter 3 - Installation Guidelines .. Mechanical Specification .. 34 Figure : Drive Dimensions, XVy-EV 10306 .. XVy-EV 32550 sizes .. 34 Figure : Drive dimensions, XVy-EV 43570 .. XVy-EV 8280400 sizes .. 35 Figure : Drive dimensions, C and CP sizes .. 36 Figure : Drive dimensions, C and CP -IP00 sizes .. 36 Figure : Drive dimensions, XVy-EV 9470670-DC-IP00 and XVy-EV 9560800-DC-IP00 Watts Loss, Heat Dissipation, Internal Fans and Minimum Cabinet Opening Suggested for 38 Table : Heat dissipation and Required Air Flow .. 38 Table : Minimum cabinet opening suggested for the cooling .. Cooling Fans Power Supply .. 39 Figure : UL type fans connections .. 39 Figure : Example for external Installation Mounting Clearance .. 40 Figure : Max. Angle of Inclination .. 40 Figure : Mounting Clearance.

4 40 Chapter 4 - Wiring Procedure .. Accessing the Connectors (IP20 models) .. Removing the 41 Figure : Removing the covers (XVy-EV 10306 to XVy-EV 32550 sizes ) .. 41 Figure : Removing the covers (XVy-EV 43570 to XVy-EV 9560650 sizes).. Wiring Power Section .. Terminal Assignment on Power Section / Cable Cross-Section ..43 Table : Power Section Terminals from XVy-EV 10306 to XVy-EV 43 Table : Power Section Terminals from XVy-EV 43570 to XVy-EV 444 Table of ContentsARTD riveS User s GuideTable : Power Section Terminals XVy-EV ..-IP00 sizes .. 44 Table : Maximum cable cross section for power terminals .. Regulation Section .. R-XVy-EV Regulation 46 Figure : Connectors Location .. 47 Table : Jumpers on Regulation Card .. Terminal Assignments on Regulation Section .. 48 Table : Plug-in Terminal Strip Assignments on Regulation 48 Table : Maximum permissible cable cross-section on the plug-in terminals of the regulator section.

5 49 Table : Maximum Control Cable Lengths .. 49 Figure : Potentials of the control section .. Feedback Devices .. 51 Table : Feedback devices .. XE Connector 52 Table : XE Connector XER Encoder Connector Assignments (for auxiliary encoders).. 52 Table : XER Connector Feedback / Drive Connections .. 53 Table : Resolver/Encoder jumpers Resolver Connections (RES) .. Sinusoidal Encoder SinCos Connections (SESC).. Digital Encoder with Hall Effect Sensors Connections (DEHS).. Absolute Encoder Connections (SSi / EnDat /Hiperface protocols).. Encoder /Resolver Specifications (XE connector).. Encoder Simulation / Repetition, Auxiliary Encoder Input (XER/EXP Connector) .. Encoder Cable Length .. Checking Encoder / Drive Connections .. CANopen Connection .. Fast Link Connections.

6 60 Figure : XFL-OUT Connector (FAST LINK Output) .. 60 Figure : XFL-IN Connector (FAST LINK Input) .. Fast Link Serial Interface .. Serial Interface Description .. 61 Figure : RS485 Serial RS 485 Serial Interface Connector 62 Table : Assignment of the plug XS connector for the RS 485 serial interface .. Standard Connection Diagram .. ARTD riveS Connections .. 63 Figure : Typical 63 Figure : Typical connection diagram for XVy-EV ..-DC versions.. Parallel Connection on the AC (Input) and DC (Intermediate Circuit) Side of Several Drives .. 65 Figure : Parallel Connection on the AC and DC Side of Several Drives .. Circuit Protection .. External Fuses for the Power Section .. 66 Table : External Fuse Types for AC input side .. External Fuses for the Power Section DC Input Side.

7 67 Table : External fuses type for DC input side .. Internal Fuses .. 68 Table : Internal Chokes / Filters .. 68 Figure : Input/output choke AC Input Chokes .. 69 Table : 3-Phase AC Input Chokes .. Output Chokes .. 69 Table : Recommended values for output chokes .. Interference Suppression Filters .. 71 Table : Recommended EMI filters .. 71 Figure : Filter dimension .. 72 ARTD riveS User s GuideTable of Contents Braking Units .. 73 Figure : Operation with Braking Unit (Principle) .. Internal Braking Unit .. 73 Table : Technical data of the internal braking Internal and External Braking 74 Figure : Connection with internal Braking Unit and external braking 74 Table : Lists and technical data of the external standard 75 Figure : External resistors .. 75 Figure : Limit operating braking cycle with typical triangular power profile.

8 76 Figure : Braking cycle with TBR / TC = 20% .. 76 Figure : Generic braking cycle with triangular profile .. Control of the External Braking Power .. External Resistance Interaction with the System Choice of the Thermal Relay for Brake Resistor .. Buffering the Regulator Supply .. 80 Table : DC Link Buffer Time .. 80 Figure : Buffering the Regulator Supply by Means of Additional Intermediate Circuit Capacitors .. Discharge Time of the DC-Link .. 82 Table : DC Link Discharge Time .. 82 Chapter 5 - Sizing Criteria .. Motor Check .. Check of the Drive Size .. Application Example: Flying Cut .. 86 Chapter 6 - Maintenance .. Care .. Service .. Repairs .. Customer Service .. 88 Chapter 7 - Settings and PC Configurator .. Connection with the PC .. Essential Parameters Set up.

9 Speed Mode Configuration Example .. Position Mode Configuration Electrical Line Shaft Mode Configuration Example .. Download Firmware .. Automatic Electric Phasing Procedure for Encoder/Resolver .. 96 Chapter 8 - Keypad Operation .. Keypad Description .. LED .. Function Display - Using keypad .. 101 Figure : Navigation within the menus .. Keypad operations .. 104 Table : Errors Alarms and Errors Handling .. Alarms (Failure register).. 105 Figure : Led Status and Keypad .. 105 Table : Alarms Alarm 106 Chapter 9 - Block Diagrams .. 1096 Table of ContentsARTD riveS User s GuideChapter 10 - Parameters and Functions .. Parameters menu .. Legend .. Parameters Description and Functions .. 116 MONITOR .. 116 SAVE / LOAD PAR .. 117 Drive 118 MOTOR DATA .. 120 ENCODER PARAM.

10 121 RAMP .. 123 SPEED .. 124 SPD / POS GAIN .. 125 TORQUE .. 126 CURRENT 127 FLUX .. 128 DIGITAL INPUTS .. 128 DIGITAL 136 ANALOG 141 ANALOG 143 ENC 145 JOG 146 MULTISPEED .. 147 MULTIRAMP .. 148 SPEED DRAW .. 149 MOTOR POT .. 149 BRAKE 151 POWERLOSS .. 152 POSITION .. 154EL LINE SHAFT .. 176 BRAKING RES .. 180 ALARMS .. 183 TUNING .. 195 KEYPAD PSW .. 197 SERVICE .. 199 Chapter 11 - Parameters 206 IPA .. 206 Chapter 12 - Motor Cables .. 217 Figure : Cable SBM Motor Series / Sinusoidal Encoder .. 217 Figure : Cable SBM Motor Series / Digital Encoder + Hall Sensors .. 218 Figure : Cable SBM Motor Series / Absolute Encoder with SSi - EnDat Protocol .. 219 Figure : Cable SBM Motor Series / Resolver .. 220 Figure : Cable SHJ Motor Series / Sinusoidal Encoder .. 221 Figure : Cable SHJ Motor Series / Digital Encoder + Hall Sensors.