Assembly and Operating Instructions - SEW-EURODRIVE

1 Drive Technology \ Drive Automation \ System Integration \ ServicesAssembly and Operating Instructions Explosion-Proof gear Units , , , , SPIROPLAN W SeriesEdition 09/201220050542 / ENSEW- eurodrive Driving the worldAssembly and Operating Instructions Explosion-Proof gear Units3 ContentsContents1 General Information .. to use this documentation .. of the safety notes .. to claim under warranty .. of liability .. names and trademarks .. 72 Safety Notes .. information .. information .. group .. use .. applicable documentation .. 103 Check Lists .. startup .. startup .. 124 gear unit Structure .. design of helical gear structure of parallel shaft helical gear units.

2 Structure of helical-bevel gear units .. design of helical-worm gear design of SPIROPLAN W10-W30 gear units .. design of SPIROPLAN W37 gear and type designation .. 195 Mechanical Installation .. tools/resources .. requirements .. the gear unit .. unit with solid units and gearmotors in category II2GD .. arms for shaft-mounted gear gear units with keyway or splined hollow gear units with shrink disk .. gear units with TorqLOC .. Installing the cover .. Coupling of AM adapter .. Coupling of AQ adapter .. Adapter with a torque limiting coupling AR .. AD input shaft Assembly .. 674 Assembly and Operating Instructions Explosion-Proof gear the oil the surface and oil temperature.

3 At shaft seals .. and SPIROPLAN W gear units .. shaft helical/helical-bevel gear units .. units with monitoring .. and adjustment of the WEX speed monitor .. of the voltage encoder .. 827 Inspection/Maintenance .. work regarding gear unit inspection/maintenance .. change intervals .. for the AL / AM / AQ. / EWH adapter .. adapter .. for the AD input shaft for the gear unit .. 928 Mounting Positions .. of the mounting positions .. losses .. positions of SPIROPLAN gear .. gearmotors R .. gearmotors RX .. helical gearmotors F .. gearmotors K .. gearmotors SPIROPLAN W 1309 Technical Data .. storage .. 13710 Malfunctions.

4 gear unit .. AM / AQ. / AL / EWH adapter .. AD input shaft Assembly .. Adapter with a torque limiting coupling AR .. Customer service .. Disposal .. 144 Assembly and Operating Instructions Explosion-Proof gear Units5 Contents11 Declarations of Conformity .. gear units in category 2G and 2D with AM / AQA / AL / AD / AR gear units in category 3G and 3D with AR 14612 Address List .. 148 Index .. 1606 Assembly and Operating Instructions Explosion-Proof gear Units1 How to use this documentationGeneral Information1 General to use this documentationThe documentation is an integral part of the product and contains important informationon operation and service.

5 The documentation is written for all employees who assemble,install, startup, and service this documentation must be accessible and legible. Make sure that persons responsiblefor the system and its operation, as well as persons who work independently on the unit ,have read through the documentation carefully and understood it. If you are unclearabout any of the information in this documentation, or if you require further information,contact of the safety of the signal wordsThe following table shows the grading and meaning of the signal words for safety notes,notes on potential risks of damage to property, and other of the section-related safety notesSection-related safety notes do not apply to a specific action, but to several actions per-taining to one subject.

6 The used symbols indicate either a general or a specific is the formal structure of a section-related safety of the embedded safety notesEmbedded safety notes are directly integrated in the Instructions just before the descrip-tion of the dangerous is the formal structure of an embedded safety note: SIGNAL WORD Nature and source of consequence(s) if disregarded. Measure(s) to avoid the wordMeaningConsequences if disregardedDANGERI mminent dangerSevere or fatal injuriesWARNINGP ossible dangerous situationSevere or fatal injuriesCAUTIONP ossible dangerous situationMinor injuriesNOTICEP ossible damage to propertyDamage to the drive system or its environmentNOTE ON EXPLOSIONPROTECTIONI mportant note on explosion protectionSuspension of explosion protection and resulting hazardsINFORMATIONU seful information or tip: Simplifies the handling of the drive WORDN ature and source of consequence(s) if disregarded.

7 Measure(s) to avoid the and Operating Instructions Explosion-Proof gear Units 71 Rights to claim under warrantyGeneral to claim under warrantyA requirement of fault-free operation and fulfillment of any rights to claim under limitedwarranty is that you adhere to the information in the documentation. Read the documen-tation before you start working with the unit ! of liabilityYou must comply with the information contained in this documentation to ensure safeoperation of the Explosion-proof gear unit series , , , , SPIROPLAN Wunits and to achieve the specified product characteristics and performance require-ments. SEW-EURODRIVE assumes no liability for injury to persons or damage to equip-ment or property resulting from non-observance of the documentation.

8 In such cases,any liability for defects is 2012 - SEW-EURODRIVE . All rights law prohibits the unauthorized duplication, modification, distribution, and useof this document, in whole or in part. names and trademarksThe brands and product names contained within this publication are trademarks orregistered trademarks of the and Operating Instructions Explosion-Proof gear Units2 Preliminary informationSafety Notes2 Safety NotesThe following basic safety notes must be read carefully to prevent injury to persons anddamage to property. The operator must ensure that the basic safety notes are read andadhered to. Make sure that persons responsible for the system and its operation, as wellas persons who work independently on the unit , have read through the Operating instruc-tions carefully and understood them.

9 If you are unclear about any of the information inthis documentation or if you require further information, please contact informationThe following safety notes are primarily concerned with the use of the following compo-nents: Explosion-proof gear unit series , , , , SPIROPLAN W. If usinggearmotors, please also refer to the safety notes in the corresponding Operating instruc-tions for: gear unitAlso observe the supplementary safety notes in the individual sections of this informationRemoving the required protection cover or the housing without authorization, improperuse as well as incorrect installation or operation may result in severe injuries to personsor damage to documentation provides additional operation, the motors and gearmotors can have live, bare (in the event of openconnectors/terminal boxes) and movable or rotating parts as well as hot surfaces, de-pending on their or fatal injuries.

10 All work related to transportation, storage, installation, Assembly , connection,startup, maintenance and repair may only be carried out by qualified personnel, instrict observance of: The relevant detailed Operating Instructions The warning and safety signs on the motor/gearmotor All other project planning documents, Operating Instructions and wiring dia-grams related to the drive The specific regulations and requirements for the system The national/regional regulations governing safety and the prevention of acci-dents Never install damaged products Immediately report any damage to the shipping companyAssembly and Operating Instructions Explosion-Proof gear Units 92 Target groupSafety groupAny mechanical work may only be performed by adequately qualified personnel.