Automax Valve Automation Systems - Tri-State Tech

1 Automax Valve Automation SystemsPneumatic Actuators And Accessories(AUTO_95) COVER3/5/03, 4:03 PM32 Flowserve is the World s Premier Providerof flow management services. Flowservemanufactures Automax Valve AutomationSystems to provide full service Valve anddamper Automation to the worldwide oiland gas, pulp and paper, chemical,processing and energy related provide maximum value to the enduser through a broad offering of products,services, application engineering and oursystematic approach to and service facilities are strategicallylocated in industrial centers throughoutthe Valve Automation SystemsSpringville, Utah; Cookeville, Tennessee; and Lynchburg, VirginiaWeb Site: Email: pp2-73/5/03, 4:10 PM23 Quality, Dependability, and as the leader in Valve Automation Systems , Automax s pneumatic actuators can automate valves withtorque values from 25 to 500,000 in-lb.

2 Actuators are available in a wide range of materials suitable for use in the mostdemanding applications. Flowserve also offers a comprehensive range of NAMUR Controls and accessories such aslockout modules and gear overrides. To complete the package Flowserve can provide engineering design services forAutoBrakit Mounting hardware. We currently have more than 10,000 AutoBrakits designed and documented fortraceability and repeatability on a global B series Rack and Pinion actuators are designed for butterfly, plug orball valves , and offer one compact design for double acting and spring die-cast pistons with large cylinder bearings increase efficiency andcycle life. Available in torque ranges from 25 in-lb to 58,000 in-lb, for optimumactuator SXL series utilizes a 316 series stainless steel housing and is ideal for use incorrosive environments.

3 It is available in both double acting and spring return and canbe supplied with internal components identical to the SNA Series or with optionalstainless steel internals. For sanitary applications the housing can be in torque ranges from 78 in-lb to 7279 EFC series actuator is manufactured from a combination of tough corrosionresistant epoxy and composite materials. The simple design of the EFC series ensuresthe minimum number of moving parts and seals. Double acting and spring returnversions utilize a shuttle piston with a full diameter acetal complete line of Scotch Yoke heavy-duty actuators provides torques from 3,000 to500,000 in-lb. The combination of Scotch Yoke actuators plus Rack and Pinionactuators offers the opportunity to standardize on one source for your completequarter-turn Automation needs. Scotch Yoke Actuators can also be configured withhigh pressure hydraulic cylinders.

4 Contact Flowserve for complete actuator is the heart of an Automation system , but control accessories areimportant in creating a complete system to meet increasingly sophisticatedcustomer requirements. Solenoid valves and related accessories with NAMUR interfaces provide direct, modular mounting on actuator. Switches, Positioners,Gear Overrides and Lockout Modules can also be integrated into the are engineered to assure consistency and proper SeriesPage 12-13 Heavy DutyR2, R3, R4& R5 SeriesPage 14-19 Page 10-11 Stainless SteelSXL-SeriesSuperNovaB-SeriesPage 4-7 Controls &AccessoriesPage 9(AUTO_95) pp2-73/5/03, 4:11 PM3 Full length gear engagementbetween piston rack &nitride-coated on pinion drive shaftaccommodates wrench overridesand die cast pistons withlarge cylinder bearings increaseefficiency and cycle travel stops in both directions with10 degrees of overtravel to assure preciseadjustment of both the openand closed positions.

5 **Outward piston adjustment only on models SNA250 & SNA300 NAMUR mounting dimensions onactuator accessory holesand drive mountingdimensions on actuatorpneumatic and lower pinionbearings extend ISO mounting padprovides ease and flexibilityin direct Valve ActingSuperNova B-Series4(AUTO_95) pp2-73/5/03, 4:11 PM4 Field reversible action simply byrotating pistons 180 .Corrosion resistant hard anodizedaluminum housings with stainlesssteel compact design for doubleacting and spring return is easilyfield convertible by installing orremoving Return5 Rack & Pinion Actuators aredesigned for automating butterfly,plug or ball valves and dampers. Theactuators incorporate a precision-extruded hard anodized aluminumbody and a one-piece nitride-coatedpinion gear, factory lubricated for along trouble-free life. Actuators aredesigned for 100-degree travel withclockwise and counterclockwisetravel adjustment for open andclosed Aluminum AlloyHard anodic oxidation is an electro-lytic conversion process which re-sults in the formation of an oxidefilm.

6 Continuation of the processproduces the hard anodic coatingto two mils. The chemical composi-tion provides the optimum alloy forstrength, abrasion resistance, coldworking and chemical most useful properties of theoxide coating are:1. The oxide coating is integral withthe base substrate and will notspall off by impacting thermalshock nor to temperatures toaluminum s melting point. The ox-ide has negligible effect on theother properties of oxide is one of thehardest materials known with ahardness of corundum (45 to 65 Rockwell C). Further, abrasiontests show only half as much wearas hardened oxide is relatively stableand chemically inert. The oxide isusually stable over a pH range to , but can be dissolvedby strong acids and alkalis, whereas it normally resists concentratednitric acid at pH 1 and ammoniumhydroxide at pH size range offers optimum actuatorsizing for each Valve requirement.

7 (AUTO_95) pp2-73/5/03, 4:11 PM5 Torque Outputs B050 has maximum of 2 springs per endcap Install springs on opposite sidesSuperNova B-SeriesSpring Chart B050 Spring Combination Spring Group#1 Spring#2 Spring#3 Spring(inner)(low rate outer)(high rate outer)4 1 1 52621712822922 Note: #1 Spring has one color code dot#2 Spring has two color code dots#3 Spring has three color code dotsSpring Chart B063-B200 Spring Combination Spring Group#1 Spring#2 Spring#3 Spring(inner)(middle)(outer)425 1 1 6271282291 1 2102211122122226 ModelNoEndBreakEndBreakEndBreakEndBreakB 1506109816481673228071281192213692078814 6521971066187591648247119272837101831274 6162426351120143020132024322485359712219 8329521823394B17561606252724383457718992 9072079313382153334915302851924273759282 0429210270141702366398911297545811912368 636565430123249499232015127 B200623433516356848647273441072914443283 1254691226940009351552774106605310390658 6534565622114296645128085190529376741246 87703746457243 SNA2506285465917421120257339376906448114 4183945878854281085794519988743731027397 8015450105106109853274968985661486611571 5120847352142811252919458126343131826138 136971131418874 SNA3006474411096993117473756401294582451 6501865581479564821553097512166444658145 5912669223261084871849327621358810625213 5511950020343858120384163482815012

8 10543221926537194121430427179 Spring 60 Psi 80 Psi 100 PsiAir SupplyAir Pressure (psi)Actuator406080100150A3225375062 93B05078116155194291B063144216288360539B 0852994495987481122B10055282811041380207 1B1159131369182622823423B125129419412588 32364853B15023293494465858238734B1753487 52306974871713076B2004970745599401242418 637 SNA2501035415531207072588438826 SNA3001552923293310573882258232 ModelNoEndBreakEndBreakEndBreakEndBreakB 0505365556766436446697497335637410286192 1549548893127973110347473113B06366810210 3141779119851288901366611691021531191751 0113170100163111241868215015322212135203 135210B085614121121529371642461772678188 2821382419211317248365102353522093391125 838717131332046312282422281437B100626039 0397541730345532549383475202534459390585 4576731043365138562511477716313577589853 12520781518805B1156430645656894750275353 7814857386041873596459687561112107171075 6371033117891183518954975141012860129085 61331B1256610915930126777121067761115588 1312205931042991513721071157710101715259 0314641111181677734135213811999121220183 012131887 Air Supply Spring 60 Psi 80 Psi 100 PsiNote.

9 For additional air supply pressures, consult factory or yourAutoSize software TorqueSNA250-SNA300 Spring CombinationsSpring number is total number of springs in endcaps. There should never be adifference in springs per endcap greater than one. Example: SNA250S09 wouldhave four springs in one endcap and five in the other.(AUTO_95) pp2-73/5/03, 4:11 PM6 Dimensions7 Note: Double ActingPressure at port CW will result in clockwise rotation. Pressure at port CCW will result in counter-clockwise : Spring ReturnPressure at port CCW will result in counterclockwise rotation. Springs provide clockwise rotation upon loss of pressure. Actuator shown in the full clockwise (CW)position as viewed from top. Accessory mounting holes not for gearoverride or stop block. Cycle times under no load conditions. Air line size, air capacity,and Valve torque characteristics affect these cycle or slower cycle times can be accomplished using specialcontrol To Order (Select Bold Type Code from each column that applies)MODELB050B063B085B100B115B125B15 0B175B200 SNA250 SNA300 Springs (Select One) 050 Thru 300040506070809101112 TYPED Double ActingS Spring Return (FCW)C Spring Return (FCCW)M 180 Double ActingSealsBlank - Buna (Std.)

10 L Low Viton (High Temp.)MaterialsBlank - Std. Hard Anodized AluminumK K-Mass CoatedW White Epoxy CoatedG Gray Epoxy CoatedX BlackMax CoatingOptionsR Extra Long Travel StopC Stainless Steel Pinion/ Snap Ring Consult torque charts or AutoSize for applicable spring : A model B100 spring return (FCW) spring set 10, would be coded as B100S10B RADIOUSD SQ. x E DP. LL/2 MORQK/2 x 12mm NPT SUPPLY (CW) FOR x .32 NPT SUPPLY (CCW) B1 N0 PQRW eights(lbs)Volume(in) # 1 # . # 1 # 5 1 # . 5 1 # . 1 #10-24 .79 6511B125F07/F10S22E 1 #10-24 .79 128 9011B150F10/F12S27E 1 #10-24.