Axially Split-case Large Capacity Custom Made …

1 TKL SCAxially split -caseLarge CapacityCustom MadeCentrifugalWater PumpsPump DivisionProject EngineeringFlowserve Pump Division isexperienced in theadministration and supply ofcomplete turnkey pumpmechanical and electricalinstallations. We undertakeerecting and commissioningwork with our fully qualifiedfield engineering pumping projectswhich include the supply ofancillary items such asmotors, switchgear, valves,pipework, steelwork, etc., area specialty of the FacilitiesOur extensive testing facilitiesallow pumps to be set-up fortesting in closed loops, undersuction lift or with boosterpumps. Acceptance tests offinished pumps can becarried out in our testlaboratory to StandardsAustralia andInternational Standardsorganisation testingstandards. Outcome oftests are analysed bycomputer and fullytabulated results can main test area isequipped with flowmeasuring equipmentup to a maximum flow rate of7000 litres/second and the electricalsupply is suitable forelectric motors up MW at kV, MW at 11 2004 Flowserve Pump Division (FPD) acquired Thompsons, Kelly& Lewis Pty.

2 Ltd. (TKL) which was formed in 1987 by the merger oftwo long-established pump companies, Thompsons at Castlemaine(Vic) and Kelly & Lewis in Melbourne. FPD is a division of FlowserveCorporation of the USA, a global company manufacturing centrifugalpumps, mechanical seals and control valves, and with pumpoperations in many countries. These well-known TKL SCpumps are used extensivelyin Australia and the AsianPacific area for applicationsinvolving the transfer andboosting of Large volumeflows of water, for watersupply, power station, andother industrial DivisionQuality AssuranceQuality control is applied toproduct design andmanufacturing. The Flowservequality assurance systemcomplies with the ISO9000 Standard, and Flowserve iscertified by the AustralianDepartment of Defence as aaccredited TestingFlowserve Pump Divisionhas experience in designingmodel tests and developingprototypes (scale models) toprove performance prior tothe manufacture of a largepump.

3 Of vital importanceare sump model studies toensure that an intakestructure has suitablehydraulic characteristics forthe pump suction, andmechanical stiffness tosupport the are carried out to: eliminate the formation ofair-entraining vortices confirm that air entrained atthe base of the sump wouldnot be be drawn into thepumps ensure uniform steadyeddy-free flow to the pumpintakes eliminate stagnant areaswhere silt could accumulate eliminate resonantmechanical vibrations inthe structureOperating Range50 HZ TKL SC Pumps Flow to 5000 L/s(18000 m3/h) Head to 200 m (660 feet) Temperature to 150 C Working pressure to2500 kPa Power Range to 5000 kWand larger Flange branch sizes to1200 mm (48") and largerVOLUMETRIC FLOW RATE m3/hVOLUMETRIC FLOW RATE LITRES PER SECONDVOLUMETRIC FLOW RATE USgpmTOTAL HEAD METRES LIQUIDTOTAL HEAD FEET LIQUID80060050040030020010 0806050403020108652030405060801002003004 00500600800100015002000431050300400500 600800 1000200030004000 5000 60008000 100002000030000 4000060000 80000 100000100200300400 500 600800100020003000 4000 5000 6000800010000200003000020304050608010020 0300400500 6008001000200030004000 5000 60008000 10000 TYPE SC 60 HzTYPE SC 50 HzRefer to Super-Titan 50 Hz rangefor selection in this ChartOver 50 differentTKL SC pumpsizes are availableto meet PumpSectionsReliable operation is derivedfrom low velocities in dischargebranch and the shaft andbearings are sized for

4 Minimumdeflection and for low pumps are Axially Split-case ,single stage, double suctiondesign. The can be supplied inhorizontal or verticalconfiguration, and withrotation to suit a pumpstation layout. Doublevolute hydraulic designs areemployed to minimise radialshaft loads and to provide extracasing stiffness. Our currentdesigns incorporate manyimprovements in mechanicaland hydraulic include hydraulicefficiency exceeding 90%,increased suction lift Capacity ,extra Large suction branch, well-proven stuffing box layout withthe option of mechanical sealsand advanced bearing TKL SC pump is customengineered to fit the duty andoperating conditions specifiedby the customer, and issubjected to a complete full loadtest before leaving our are many constructionand design features, and themajor ones are.

5 CasingAxially Split-case , with suctionand discharge branches locatedin the lower half volute design (not usedin all models) balances radialload and of upper halfcasing permits inspection,maintenance and withdrawal ofrotating , double-suction withvane shapes to ensure goodsuction performance against values, and to ensuremaximum axial hydraulicbalance. Internal surfacesare dressed as necessaryto give a smooth surfaceto passages and open-typeimpeller for paper RingsPumps are fitted withrenewable casing wearrings, and whenpreferred, the impellercan also be fitted withwear and SleevesShaft sleeves withO-rings, fully protectshaft of ample size tooperate below first BoxesProvided as standardwith soft packing,removable lantern ringsand renewable stuffingbox throat bushings andgland adjustment.

6 Thestuffing boxes can acceptalternative manufacturersmechanical seals inaccordance with dutyrequirements andcustomer bearings orsleeve bearings withspecial thrust bearing,either grease or oil ringlubricated to suit theoperating conditions andavailability of bearing housings aredesigned to prevententrance of moisture ordirt and are provided withmonitoring TKL SC range of pumps isbuilt to well-proven designs inaccordance with recognisedindustry standards. Pump DivisionStuffing BoxesMaybe of the conventionalsoft-packing type withadjustable glands arrangedfor either product, water orgrease alternativemechanical seals can befitted, and connections areprovided for productcirculation and/orother RingsSeveral populardesigns of casing andimpeller (optional)wear rings are high pressuresealing the throttlingsurface can bestepped, or groovedrather than continuous or sleevebearings are of thebush type,horizontal split andwhite metal endthrust is taken by adouble thrust bearingfitted in the non-drive end retention anddirt exclusion devices areincorporated.

7 Lubrication is arranged to suit theoperating conditions andavailability of for the TKL SC pumps are chosen to suitthe specific application. Typical materials for normalduties are all iron, bronze fitted or all bronzeconstruction, with ni-resist, steel and stainless steelfor special may be produced to Australian,International and American Water Supply Waste water / Effluent treatment Heavy Industry / Steel Mills / Paper Mills General Industry / Sugar Mills / FertilizerPlants Power Generation Irrigation Systems Mining IndustryProjects Overleaf are some of the projects undertaken byFlowserve Pump Division, and serve toillustrate the scope and diversity of TKL SCsplit- case pump puts into practice a philosophy offlexible product design which benefit thecustomer with optimum performance in theapplication Water Supply Waste water / Effluent treatment Heavy Industry / Steel Mills / Paper Mills General Industry / Sugar Mills / FertilizerPlants Power Generation Irrigation Systems Mining IndustryProjects Overleaf are some of the projects undertaken byFlowserve Pump Division, and serve toillustrate the scope and diversity of TKL SCsplit- case pump puts into practice a philosophy offlexible product design which benefit thecustomer with optimum performance in theapplication Division1 Sugerloaf Reservoir PumpingStation.

8 VictoriaTransfer of reservoir water totreatment plant. Three1000/1200 SDS-DV 4500 L/s at 54 m 2800 kW at 735 Bayswater Power Station, New South WalesCondenser cooling water make-up service. Three 400/450CL pumps. Duty 500 L/s at 90 mhead. Driver 630 kW at1480 Stones Road PumpingStation, QueenslandUpgrading of local water supplysystem. Three vertical 500/500 CLW pumps. Duty 750 L/s at30 m head. Driver 280 kW at960 Haughton No. 1 Pumping Station,QueenslandLarge scale irrigationwater pumping. Two1000/1400 CDV 3500 L/s at 17 mhead. Driver 750 kW at495 TKL SC Custom made Split-case pumps are anextension to the standardSuper-Titan Split-case pumprange pictured left and as shownon range chart page , smaller TKL SCpumps are also availableto suit applicationswhen engineeredpumps with specialrequirements areneeded.

9 1 Pump Division1 Yering Gorge PumpingStation, VictoriaPumping water from theYarra river into theSugarloaf reservoir. Fourvertical 900/1050 SDS-DVpumps. Duty 2900 L/s at130 m head. Drivers4725-5250 kW at735-745 Mundaring Weir B Pumping Station Kalgoorlie Pipeline, Western AustraliaFirst booster station inO Connor pipeline toSwayers valley high levelstorage tank. Five 250x300 GME pumps. Duty 300 L/sat 227 m head. Driver955 kW at 1485 Yallourn W Stage 2 Power Station, VictoriaMain circulating waterpumps for delivering waterto the condensers of theassociated turbo/generatorunits. Four 1200/1350 SDSpumps. Duty 4675 L/s m head. Driver1300 kW at 490 North Pine PumpingStation, QueenslandWater supply to the city ofBrisbane. Four vertical600/750 C pumps. Duty1052 L/s at 54 m 780 kW at960 r/min.

10 1 Pump Division3 Apsley PumpingStation, QueenslandPumping fresh water toreservoirs supplyingBrisbane with watersupply. Two vertical350/400, two 500/500and two 750/750 SDSpumps. Duties 550-600 --1500 L/s at 33-9-16 mhead. Drivers225-75-300 kW at 980- 750-750 Lloyd Street PumpingStation, QueenslandInterchanges waterbetween the North Pineand Mount Crosby sourceof supply. Three750/750 SDS-DV 795 L/s at mhead. Driver 275 kW at740 Sepp Outfall Pumping Station,VictoriaPumping reconditioned waterthrough a km raising mainto a gravity outfall, discharginginto Bass Strait some 60 kmaway. Five 900/1050 SDS-DVpumps. Duty 2800 L/s at 76 mhead. Driver 2600 kW at400-600 Forrestfield PumpingStation, Western AustraliaMains booster duties forwater supply to Perth. Two375/400 SCO two stagepumps and two 300/350 SDS-ML pumps in 300 L/s at 82-170 mhead.