Batch Control Part 1: Models and Terminology - gmpua.com

1 Batch ControlPart 1: Models and TerminologyApproved 23 October 1995 ANSI/ISA 1995 FormerlyANSI/ISA 1995 AMERICAN NATIONAL STANDARDISA The Instrumentation,Systems, andAutomation Society TMCopyright 1995 by the Instrument Society of America. All rights reserved. Printed in the UnitedStates of America. No part of this publication may be reproduced, stored in a retrieval system, ortransmitted in any form or by any means (electronic, mechanical, photocopying, recording, orotherwise), without the prior written permission of the Alexander Box 12277 Research Triangle Park, North Carolina 27709 , Batch Control , part 1: Models and TerminologyISBN.

2 1-55617-562-0 PrefaceThis preface as well as all footnotes and annexes are included for informational purposes and are not part of standard has been prepared as part of the service of the ISA, the international society for measurement and Control , toward a goal of uniformity in the field of instrumentation. To be of real value, this document should not be static but should be subject to periodic review. Toward this end, the Society welcomes all comments and criticisms and asks that they be addressed to the Secretary, Standards and Practices Board; ISA; 67 Alexander Drive; P. O. Box 12277; Research Triangle Park, NC 27709; Telephone (919) 990-9227; Fax (919) 549-8288;e-mail: ISA Standards and Practices Department is aware of the growing need for attention to the metric system of units in general, and the International System of Units (SI) in particular, in the preparation of instrumentation standards, recommended practices, and technical reports.

3 The Department is further aware of the benefits to USA users of ISA standards of incorporating suitable references to the SI (and the metric system) in their business and professional dealings with other countries. Toward this end, this Department will endeavor to introduce SI-acceptable metric units in all new and revised standards to the greatest extent possible. The Metric Practice Guide, which has been published by the Institute of Electrical and Electronics Engineers as ANSI/IEEE Std. 268-1992, and future revisions, will be the reference guide for definitions, symbols, abbreviations, and conversion is the policy of ISA to encourage and welcome the participation of all concerned individuals and interests in the development of ISA standards, recommended practices, and technical reports.

4 Participation in the ISA standards-making process by an individual in no way constitutes endorsement by the employer of that individual, of ISA, or of any of the standards, recommended practices, and technical reports that ISA standard is structured to follow the IEC guidelines. Therefore, the first three sections discuss the Scope of the standard, Normative References, and Definitions, in that 4 is entitled Batch Processes and Equipment. The intent of this section is to discuss Batch processing and the Batch manufacturing plant. Things that are involved in Batch manufacturing ( , Batch process classification, equipment, and processes) are described in this section.

5 The Models and Terminology defined in this section provide a foundation for understanding the application of Batch Control to the Batch manufacturing plant in Sections 5 and 5 is entitled Batch Control Concepts. The intent of this section is to discuss key aspects of Batch processing and Batch manufacturing plants. This is where Control is finally introduced to physical equipment, and the concept of equipment entities is introduced. Recipes are introduced in Section 5. The concepts of Allocation and Arbitration, Modes and States, and Exception Handling are introduced in this section so that they can be applied to the discussions in Section 6 is entitled Batch Control Activities and Functions.

6 The intent of the Models and Terminology introduced in this section is to establish the necessary Control activities that are needed to address the diverse Control requirements of Batch manufacturing. The concept of a Control Activity model is introduced in this section. Each Control activity from the Control Activity model is discussed in terms of the individual Control functions that are needed to address the Batch processing, manufacturing, and Control requirements of the previous two sections. Note 4 there will be no attempt to define compliance requirements within this section since the overall purpose of this standard is to define a common approach to defining and modeling Batch processes and their associated standard ( part 1, Models and Terminology ) is intended for people who are involved in designing and/or operating Batch manufacturing plants; responsible for specifying controls and the associated application programs for batchmanufacturing plants.

7 Or involved in the design and marketing of products in the area of Batch following people served as active members of ISA Committee SP88:NAMECOMPANYL. Craig, ChairmanRohm and Haas Company*R. Mergen, Past ChairmanThe Lubrizol Corporation*T. Fisher, Past Chairman/EditorThe Lubrizol CorporationC. Gross, Past Managing DirectorDow Chemical Company*M. AlbanoHoneywell, AujeskyICI Australia Engineering*J. BarraultSiemensG. BarronJohn Brown Engineers & Constructors BVR. BaxterEastman Kodak Company*D. BrandlGroupe SchneiderB. BraunsteinExxon Chemical Company*E. BristolThe Foxboro CompanyM. BrunsHoechst AGR. BullottaWonderWare*H.

8 BurnsFisher RosemountG. Carlo-StellaBatch Systems International*B. CaseyGroupe SchneiderD. ChappellProcter & Gamble Company*L. CharpentierGSE Process Solutions*T. CrowlMoore Products Company*B. CubizollesSiemensM. DawsonSmith-Kline Beecham*K. DittmanJohnson Yokogawa*D. DoddThe Foxboro Company*S. DuffMoore Products Company*C. EavesIntellution, Inc.*D. EdwardsJohnson Yokogawa*D. EmersonGSE Process Solutions*S. FarmerABB Process Automation, FeltonAshland ChemicalH. FittlerHoneywell Regelsysteme*A. GhoshThe Foxboro Company*P. GustafsonHartmann & Braun*One vote per *R. HallPID, Inc.*W. HawkinsFisher RosemountN. HaxthausenNovo-Nordisk Engineering*C.

9 HertzBailey Controls CompanyS. HjelmagerCRI Industrial Systems A/ST. HoekstraYokogawa Europe*T. HollowellFisher Rosemount*D. HornbeckAllen-Bradley Co.*D. ImmingFisher Rosemount*S. JayanthiIntellution, Inc.*B. JensenJohnson YokogawaT. JonssonABB Automation ABH. KayserConsultantG. KlipfelUpjohn Company*D. LeachAir Products & Chemicals CompanyT. Leffert3M*B. LightleAllen-Bradley Company*W. LonerBailey Controls CompanyR. LotzConsultantB. LozierPacific Access Computer*D. MaciasFisher RosemountS. MallabandBass Brewers, Ltd.*E. MasseyHoneywell, McFarlaneValmet Automation, Inc.*N. MeierhoeferHartmann & Braun*T. M ller-HeinzerlingSiemensL.

10 NatielloKraft General FoodsK. NgOffice of Naval Research*P. NowickiABB Process Automation, PampelA. F. Pampel Consulting*A. PawlusHoneywell, Inc.*S. PrichardFisher RosemountA. RabinowitzConsultantH. RosenofGensym Corporation*J. RuheBailey Controls CompanyP. SaebyeCRI Industrial Systems A/S*M. SaucierPID, Inc.*C. SchmidtSiemens*J. SchwatmannSiemensJ. ShafferConsultantR. ShiltsModicon AEGE. SmithGood Manufacturing Practices, Inc.*K. SpencerABB Process Automation, Inc.*J. StenE. I. du Pont de Nemours & Company (Ret.)*F. SutterFisher Rosemount*B. SykesJohnson YokogawaR. ThomeMerckT. TomElsag Bailey*One vote per company6 UngerChesebrough-Pond's (Unilever)*J.