Bulk Metal Technology High Precision, Current …

1 Bulk Metal Technology High precision , Current Sensing, Power Surface Mount, Metal Strip Resistor with Resistance Value from 1 m , Rated Power up to 3 W and TCR to 0 15 ppm/ C Maximum Document Number: 63089 For any questions, contact : SeriesNo minimum order quantity and any value at any tolerance available within resistance Vishay Foil Resistors (VFR) application engineering department is available to advise and make non-standard technical requirements and special applications, please contact IDV=~ BCFour terminal (Kelvin) design: allows for precise and accurate 1 - POWER DERATING CURVE- 65 - 50- 250255075100125150170 Ambient Temperature ( C) 100806040200 Rated Power (%)+ 70 CFEATURES Temperature coefficient of resistance: 15 ppm/ C max.

2 (- 55 C to + 125 C, + 25 C ref.); 10 ppm/ C max. (- 55 C to + 125 C, + 25 C ref.) is available on request (see table 1) Power rating: 1 W to 3 W Resistance tolerance: % Resistance range: 1 m to 200 m Bulk Metal Foil resistors are not restricted to standard values, specific as required values can be supplied at no extra cost or delivery ( m vs. 2 m ) Load life stability to % (70 C, 2000 h at rated power) Short time overload: % typical Thermal EMF: 3 V/ C (DC offset error, significant for low values) Maximum Current : up to 54 A Proprietary processing techniques produce low TCR, tight tolerance and improve stability Low inductance < 5 nH Solderable terminations Excellent frequency response to 50 MHz Matched sets are available on request Screening in accordance with EEE-INST002 available (per MIL-PRF-55342 and MIL-PRF-49465.)

3 See 303144 and 303145 datasheets) Terminal finishes available: lead (Pb)-free, tin/lead alloy Quick prototype quantities available, please contact For better performance please contact Application Engineering Compliant to RoHS directive 2002/95/ECTABLE 1 - SPECIFICATIONSPARAMETERCSM2512 CSM3637 Resistance Range1 m to 200 m Power Rating at 70 C1 W (1)3 W ( 1 m to 10 m )2 W (> 10 m to 200 m )Maximum Current (2)31 A54 ATolerance % (1 m to < 3 m ) % (3 m to 200 m ) % (1 m to < 2 m ) % (2 m to 200 m )Temperature Coefficient Max. (- 55 C to + 125 C, + 25 C Ref.) 50 ppm/ C (1 m to < 3 m ) 15 ppm/ C (3 m to 200 m ) 10 ppm/ C (3 m to 10 m ) is available on request (3) 25 ppm/ C (1 m to < 3 m ) 15 ppm/ C (3 m to 200 m ) 10 ppm/ C (1 m to 10 m ) is available on request (3)Operating Temperature Range- 65 C to + 170 C Maximum Working Voltage (P x R)1/2 Weight (Maximum) gNotes(1)For values above derate linearly to 80 % rated power at (2)Maximum Current for a given resistance value is calculated using IPR =(3)Please contact application engineering: This datasheet provides information about parts that are RoHS-compliant and/or parts that are non-RoHS-compliant.

4 For example, parts with lead (Pb) terminations are not RoHS compliant. Please see the information/tables in this datasheet for details. any questions, contact Document Number: 17-Aug-15 CSM SeriesABOUT CSM (Low Ohm Value 1 m to 200 m )New high- precision Bulk Metal surface-mount Power Metal Strip resistor of 1 m to 200 m that features an improved load-life stability of % at + 70 C for 2000 h at rated power, an absolute TCR of 15 ppm/ C maximum from - 55 C to + 125 C, + 25 C ref., and a tolerance of %.Typical Current sensing resistors offer a load-life stability of 1 % through a 2000 h workload. The improved resistance stability of the CSM Series makes it ideal for tightened-stability voltage division and precision Current sensing applications in switching linear power supplies, power amplifiers, measurement instrumentation, bridge networks, and medical and test equipment.

5 In addition, the CSM Series complies with EEE-INST-002 (MIL-PRF 55342 and MIL-PRF 49465) for military and space Passive Current sensors and shunts generate heat under power, which changes their resistance, and thus their voltage output. The CSM s low absolute TCR reduces errors due to temperature gradients, thus reducing a major source of uncertainty in Current measurement. The CSM can withstand unconventional environmental conditions, including the extremely high temperatures and radiation-rich environments of down-hole oil exploration and well logging, or the deep-sea underwater repeaters in cross-ocean stability of the CSM can be further enhanced by post-manufacturing operations (PMO), such as temperature cycling, short-time overload, and accelerated load life which are uniquely applicable to Bulk Metal Foil device features a low thermal electromotive force (EMF) that is critical in many precision applications.

6 The CSM s all-welded construction is composed of a Bulk Metal resistive element with welded copper terminations, plated for soldering. The terminations make true ohmic contact with the resistive layer along the entire side of the resistive element, thereby minimizing temperature variations. Also, the resistor element is designed to uniformly dissipate power without creating hot spots, and the welded terminations material is compatible with the element material. These design factors result in a very low thermal-EMF (3 V/ C) resistor, because in addition to the low thermal EMF compatibility of the metals, the uniformity and thermal efficiency of the design minimizes the temperature differential across the resistor, thereby assuring low thermal EMF generation at the leads.

7 This further reduces the battery effect exhibited by most Current -sensing or voltage-reference resistors. Thus, the parasitic voltage generated at the junction of two dissimilar metals, which is especially important in low-value Current -sensing resistors, is minimized, while the pure Current -to-voltage conversion is protected from such interference in DC applications. The stability problems associated with analog circuits are very pervasive, but knowledgeable selection of a few high-quality resistors, networks, or trimming potentiometers in critical locations can greatly improve circuit performance, long-term application-related performance, as well as the designer s peace-of-mind. Additionally, the overall system cost is often reduced when a knowledgeable designer concentrates costs in a few exceptionally stable components whose proven minimal- deviation load and environmental stability can often eliminate the necessity of additional compensating circuitry or temperature-controlling systems.

8 The higher reliability and better overall system performances also achieve excellent product results in the field, enhancing market acceptance and product reputation. Designers often unnecessarily pay for tighter tolerances than required simply to accommodate the resistance stability shifts they know to be imminent in an application due to the large application-related changes in the components they selected. Selection of a high-stability component like the CSM in these applications eliminates the need for shift allowance due to planned instability and allows the use of looser initial tolerances than would be necessary with Current -sensing resistors based on other technologies. The Key ApplicationsApplications requiring accuracy and repeatability under stress conditions such as the following.

9 Switching and linear power supplies precision Current -sensing Power management systems Feedback circuits Power amplifiers Measurement instrumentation precision instrumentation amplifiers Medical and automatic test equipment Satellites and aerospace systems Commercial and Military avionics Test and measurement equipment Electronic scalesFIGURE 2 - DIMENSIONS AND IMPRINTING in inches (millimeters)HAWBTLCSM2512 DIMENSIONS(1)eIadcbCSM2512 LAND PATTERNE1E2I1I2 Kelvin ConnectionI1, I2 - CurrentE1, E2 - SenseIadcbCSM3637 LAND PATTERNE1E2I1I2 HAWBTLCSM3637 DIMENSIONS(1)DIMENSIONS - TOLERANCES ( ), * ( )MODELRESISTANCE RANGE (m )LWHTABCSM25121 to < ( ) ( ) ( ) ( ) ( )* ( )*5 to < ( )7 to ( )CSM36371 to < ( ) ( ) ( ) ( ) ( ) ( )2 to ( ) ( ) ( ) ( ) ( ) ( )LAND PATTERN DIMENSIONS - TOLERANCES ( )MODELRANGE abcdeICSM25120R001 to ( ) ( ) ( ) ( ) ( ) ( )0R005 to ( ) ( ) ( ) ( ) ( ) ( )0R007 to ( ) ( ) ( ) ( ) ( ) ( )CSM36370R001 to ( ) ( ) ( ) ( ) ( )0R002 to ( ) ( ) ( ) ( ) ( ) Document Number: 63089 For any questions, contact.

10 SeriesNote(1)White dot indicates top side of part for mounting purposesTABLE 2 - CSM SERIES PERFORMANCE SPECIFICATIONSTESTCONDITIONSMIL-PRF-4946 5B R LIMITSCSM2512/CSM3637 TYPICAL R LIMITSMAXIMUM R LIMITST hermal Shock- 55 C to + 150 C, 1000 cycles, 15 min at each extreme ( % + ) % %Load Life Stability2000 h, 70 C at rated power ( % + ) % %Bias Humidity+ 85 C, 85 % humidity10 % bias, 1000 h ( % + ) % %Short Time Overload5 x rated power for 5 s(See note (3) from table 1) ( % + ) % %High Temperature Exposure1000 h, 170 C ( % + ) % %Low Temperature Storage- 65 C for 24 h ( % + ) % %Moisture ResistanceMIL-STD-202, method 106,0 power, 7a and 7b not required ( % + ) % %Shock100 g, 6 ms, 5 pulses ( % + ) % %Vibration(10 Hz to 2000 Hz) 20 g ( % + ) % %Resistance to Soldering Heat10 s to 12 s at + 260 C ( % + ) % %SolderabilityMIL-STD-20295 % coverage--FIGURE 3 - LOAD LIFE RESULTS OF CSM251205001000150020002500-3000-2500-20 00-1500-1000-500050010001500200025003000 CSM2512 0R05 Load Life 2000 HRS @ 1W @ +70C (15 units) Time (Hours) R/R (ppm ) any questions, contact Document Number.