Cables for Cranes, Lifts and Handling Systems - …

1 Cables for Cranes, Lifts andHandling SystemsCables for Cranes, Lifts and Handling SystemsEdition 2003 Weights, dimensions and characteristics dataare due to raw materials ormanufacturing processes as well as changesin the data are edition supersedes all previous one of the world sleading cable and cable systemsmanufacturer with a globalpresence operating in 65 coun-tries and manufacturing in28 countries with over manufacture a completerange of reliable, high perfor-mance Cables for various appli-cations and KoreaTanzaniaMoroccoGhanaNigeriaItalyGre eceTurkeyGermanyDenmarkSwitzerlandNorway SwedenBelguimFranceUnited KingdomIrelandSpainPortugalThe NetherlandsProduction Plant Moenchengladbach, GermanyGlobal expert in cablesand cabling systemsContentsPageCable SelectionCable TypeNominal VoltageUO/URHEYCORD NSHTOEU-JReeling kV5 - 8 RHEYCORD (RTS)(N)SHTOEU-JExtra Heavy Duty Reeling kV9 - 12 RHEYFESTOON (N)3 GRD5 GFlexible Festoon kV13 - 16 RHEYFLAT NNGFLGOEU-JRubber Flat Cables300/500 V17 - 20 RHEYFLAT N(N)

2 GFLCGOEU-JScreened Rubber Flat Cables300/500 V21 - 23 RHEYFLAT YH05 VVH6-F300/500 V25 - 28H07 VVH6-F450/750 V29 - 31 PVC Flat CablesRHEYFLEX PNControl Cables with Strength Member450/750 V33 - 36 RHEYFIRM (RTS)(N)TSCGEWTOEUSR eeling kV to 18/30 kV37 - 41 RHEYFIRM (RTS) OFE(N)TSCGEWTOEUS OFER eeling Cables with Optical Fibres kV to 18/30 kV43 - 47 RHEYCORD SHTOEU OFER ubber Sheated Optical Fibre Cables49 - 52 Cable SelectionCable TypesTypical Applicationsspring operated reelscylindrical reelsmono spiral reelsRHEYCORD NSHTOEU-JReeling CablesRHEYCORD (RTS)(N)SHTOEU-JExtra Heavy Duty Reeling CablesRHEYFESTOON (N)3 GRD5 GFlexible Festoon CablesRHEYFLAT NNGFLGOEU-JRubber Flat CablesRHEYFLAT N(N)GFLCGOEU-JScreened Rubber Flat CablesRHEYFLAT YH05 VVH6-FPVC Flat CablesRHEYFLAT YH07 VVH6-FPVC Flat CablesRHEYFLEX PNControl Cables with Strength MemberRHEYFIRM (RTS)(N)TSCGEWTOEUSR eeling Cables 3 - 30 kVRHEYFIRM (RTS) OFE(N)

3 TSCGEWTOEUS OFER eeling Cables with Optical Fibres 3 - 30 kVRHEYCORD SHTOEU OFER ubber Sheated Optical Fibre CablesMain applicationSuitableNot suitableTypical Applicationsfestoon systemse-chain cableelevatorcable tender systemroller-type accumulatorcarriere systemRHEYCORD NSHTOEU-JReeling Cables5 ApplicationsRubber reeling cable for controland power applications with highmechanical stresses, especially forsimultaneous tensile and torsionstresses. Suitable for motor-drivenreels, spring-operated reels,festoon- and hoisting ConductorCopper tinned, flexiblestranded, class 5 according toIEC 60228, DIN VDE 02952. InsulationEPR (ethylene propylenerubber) rubber compound3GI3 refer to DIN VDE 0207part 20 RHEYCORD NSHTOEU-JReeling kVMarkingRHEYCORD NSHTOEU-J90/-35 1kVCore identification( DIN VDE 0293 part 308/HD308 S2)Colour code:4 cores: green/yellow-brown-black-grey5 cores: green/ yellow-blue-brown-black-grey 5 cores: black with printed numbers green/yellow (in the outerlayer)Approval/CertificatesVDE3.

4 Inner sheathRubber compound5GM3/GM1b refer to DINVDE 0207 part 214. Outer sheathPCP (polychloroprene) heavyduty abrasion and notch-resistant, with antitorsion braidintegrated in the jacketColour: blackrubber compound 5GM5 referto DIN VDE 0207 part 21 StandardsDIN VDE 0250 part 8146 OptionsFurther numbers of cores and cross-section upon request1234 RHEYCORD NSHTOEU-JCable characteristics7 Mechanical propertiesMinimum bending radii: outer diameter d15 - 20 mm> 20 mmFlexible operation5 d5 dWith strain relief5 d5 dForced guidance :Reeling applications5 d6 dFestoon systems5 d5 dE-chain cable carrier systems5 d5 dStatic4 d4 dMinimum distance between two bends20 d20 d(S-shape deflection)Travelling speed up to 120 m/minChemical propertiesOil resistantFor indoor and outdoor applications.

5 Moisture, UV and ozone and Thermal propertiesNominal voltageUo/U = kVMaximum operating voltage in AC systemsUo/U = kVTest voltage 50 Hz, 5 minenergy core 2,500 Vcontrol core 2,000 VCurrent rating (A)according to DIN VDE 0298 part 4 Max. temperature at the conductor in service+ 90 C in short circuit+ 200 CMax. surface temperature fixed installation 45 C to +90 C flexible operation 35 C to +90 CMax. static tensile stress of the conductor15 N/mm2 RHEYCORD NSHTOEU-JFebruary 2003 Copyright 2003 Nexans8 Technical *7997 *7997 *7997 *7997 *7997 , *7997 , *7997 *7997 , *7997 , *7997 , *7997 , *7997 ,0504x4 *7997 *7997 *7997 *7997 ,4004x25 *7997 ,0004x35 *7997 ,6004x50 *7997 ,5004x70 *7997 ,6004x95 *7997 ,0004x120 7997 , + *7997 , + *7997 ,000* stock types** ambient temperature 30 C, condctor temperature 90 CNumber of coresArt.

6 Nominalcurrent rating(cos )outer diameterweightcross-sectionVoltage dropmm2(A)**(V/A x km)mmkg/kmRHEYCORD (RTS) (N)SHTOEU-JExtra Heavy Duty Reeling Cables9 AbbildungenApplicationsExtra heavy duty rubber reelingcable for control and applications with highmechanical stresses, especially forsimultaneous tensile and torsionstresses. Suitable for motor-drivenreels, spring-operated reels, drum-spreader, festoon- and ConductorCopper extra-fine stranded,class RTS . Better than IEC60228, DIN VDE 0295 class 52. InsulationNew special insulationcompound RHEYCLEAN basedon EPDM, according to DIN VDE0207 part 20 RHEYCORD (RTS) (N)SHTOEU-JExtra Heavy Duty Reeling kVMarkingRHEYCORD (RTS) (N)SHTOEU-J90/-40 1kVCore identification( DIN VDE 0293 part 308/HD308 S2)Colour code:4 cores: green/ yellow-brown-black-grey5 cores: green/ yellow-blue-brown-black-grey 5 cores: black with printed numbersApproval/CertificatesIn line with VDE3.

7 Inner sheathSpecial synthetic rubber(better than GM1b)4. Outer sheathNew special sandwichconstruction with incorporatedanti-torsion braid for a optimumof flexibility and heavy (polychloroprene), type5GM5, abrasion and notch-resistant. Colour: yellowStandardsIn line with DIN VDE 0250part 81410 Options Further numbers of cores and cross-section upon request Spreader Cables for basket operation upon request123411 RHEYCORD (RTS) (N)SHTOEU-JCable characteristicsMechanical propertiesMinimum bending radii: outer diameter d15 - 20 mm> 20 mmFlexible operation5 d5 dWith strain relief5 d5 dForced guidance :Reeling applications5 d6 dFestoon systems5 d5 dE-chain cable carrier systems5 d5 dStatic4 d4 dDeflection dMinimum distance between two bends10 d10 d(S-shape deflection)Travelling speed drum and drum-speaderup to 200 m/min festoon-systemup to 240 m/minChemical propertiesOil resistantFor indoor and outdoor applications.

8 Moisture, UV and ozone and Thermal propertiesNominal voltageUo/U = kVMaximum operating voltage in AC systemsUo/U = kVTest voltage 50 Hz, 5 minenergy core 2,500 Vcontrol core 2,000 VCurrent rating (A)according to DIN VDE 0298 part 4 Max. temperature at the conductor in service+ 90 C in short circuit+ 250 CMax. surface temperature fixed installation 50 C to +90 C flexible operation 40 C to +90 CMax. static tensile stress of the conductor15 N/mm2 Tensile stress of the carrier unit (spreader cable)3,000 NFebruary 2003 Copyright 2003 Nexans12 RHEYCORD (RTS) (N)SHTOEU-JTechnical , , , , * , * , , , ,8003x35+3x25 ,1003x50+3x25 ,8003x70+3x35 ,9003x95+3x50 ,0003x120+3x70 , + , + ,600* stock types** ambient temperature 30 C, condctor temperature 90 CNumber of coresPermissible nominalcurrent rating(cos )outer diameterweightcross-sectionVoltage dropmm2(A)**(V/A x km)mmkg/kmRHEYFESTOON (N)

9 3 GRD5 GFlexible Festoon Cables13 ApplicationsHeavy duty rubber cable forcontrol and power applications withmechanical tensile stressescombined with dynamic ConductorCopper fine stranded, class 5according to IEC 60228, DINVDE 02952. InsulationNew special insulationcompound RHEYCLEAN basedon EPDM E16, according toprEN 50363 RHEYFESTOON (N)3 GRD5 GFlexible Festoon kVMarkingRHEYFESTOON N3 GRD5G3x50+3x25/3 1kV NEXANSCore identification(DIN VDE 0293 part 308/HD308 S2)Colour code:4 cores: green/ yellow-brown-black-grey5 cores: green/ yellow-blue-brown-black-grey 5 cores: black with printed numbersApproval/CertificatesIn line with VDE3. Inner sheathSpecial synthetic rubber,(better than EM6, accordingto prEN 50363)4.

10 Outer sheathPCP (polychloroprene) EM7according to prEn : blackStandardsIn line with DIN VDE 0250part 81214 OptionsFurther numbers of cores and cross-section upon request123415 RHEYFESTOON (N)3 GRD5 GCable characteristicsMechanical propertiesMinimum bending radii: outer diameter d15 - 20 mm> 20 mmFlexible operation5 d5 dFestoon systems5 d5 dE-chain cable carrier systems5 d5 dStatic4 d4 dFestoon speed approx. 200 m/min, higher speed upon propertiesOil resistantFor indoor and outdoor applications. Moisture, UV and ozone and Thermal propertiesNominal voltageUo/U = kVMaximum operating voltage in AC systemsUo/U = kVTest voltage 50 Hz, 5 minenergy core 2,500 Vcontrol core 2,000 VCurrent rating (A)according to DIN VDE 0298 part 4 Max.