1 By cook - chill production systems REVOLUTIONARY cook - chill SOLUTION. cook - chill is a revolutionary way to create meals that look and taste like they were freshly and individually prepared yet may have been produced for hundreds to thousands at a time. CapKold is one of the market leaders in cook - chill technology. With dedication to research and development, CapKold continues to bring innovation to cook - chill , including new products and enhancements. Cooking, packaging and chilling equipment allows preparation of multiple portions in a single batch;. Sophisticated systems control equipment and monitor product through the entire process;. Combination of plastic casings and water bath chillers accelerate chilling and CapKold kitchen (from left to right, shown above) - kettle control panel, (2) kettles, tumble chiller deliver safe, extended, and pump-fill station refrigerated shelf lives up to 30 days.
2 Refrigerated food bank for storage up to 45 days THE cook - chill PIONEER MATCHING FOOD. In the early 1970s, Groen and a major production TO DEMAND. packaging film manufacturer developed CapKold The cook - chill concept was developed a food production , packaging and rapid chilling as a solution to the age-old problem of matching system designed as a safe, economical alternative food production to demand. It separates food to traditional cook -and-serve. Groen was the production from food serving by creating a food first to apply volume food production techniques, bank or inventory of prepared product. The key to sophisticated control technology and the latest safe extended storage of foods is very rapid chilling packaging films to the cook - chill concept.
3 Today, through the bacterial growth danger zone. The CapKold provides equipment systems that offer key to retaining food quality, taste, textures and cost-savings while delivering the fresh taste and aroma is controlled refrigerated storage. quality of just-cooked food. CALCULATE YOUR YEARLY SAVINGS. ANNUAL SAVINGS CALCULATION CHART Use to Estimate How Much CapKold Can Save You Multiply your expenses by the savings factors listed below. EXAMPLE: A) Yearly hot food production labor cost (30-50% savings)* $ x .50 = $ ($500,000 x .50) = $250,000. B) Yearly raw prepared food cost (10% savings)** $ x .10 = $ ($600,000 x .10) = $60,000. C) Yearly labor savings for cleaning pots & pans (8% savings)* $ x .08 = $ ($100,000 x.
4 08) = $8,000. D) Yearly energy cost KW/H (2% savings)* $ x .02 = $ ($30,000 x .02) = $600. GRAND TOTAL (add lines A-D) $ (total savings) = $318,600. *Estimated savings. **10% Savings of raw prepared food cost includes: reduces food waste of 2-3%, recipe standardization savings of 1-2%, purchasing . economy savings of 2%, reduction in pilferage of 1%, and a 3-5% cost savings on increased muscle meat yields of 25-35%. CAPKOLD MENU APPLICATIONS. A CapKold system can prepare a wide variety of popular menu entrees, side dishes and dessert items, plus many key product components or sauces. Here is just a sample . Broth & Cream-Based Soups/Chowders Ethnic Specialties & Other Items Hearty Stews, Home-Style Casseroles & More Prepared Meats & Prepared Foods Sauces, Gravies & Fillings Whole Meat Items cook - chill production systems AT A GLANCE.
5 CONTROL, SAFETY, & QUALITY. Refrigerated Food Bank Time/Temperature Chart Cased Product Planning & Control Sanitation & Food Safety Food Quality A CapKold system allows advanced Kettle and cook Tank controls include CapKold food has the taste, texture, color scheduling of production , labor and time/temperature chart recorders for and aroma of freshly prepared items. raw material purchase. HACCP documentation. Centralized purchasing, ingredient Employees can be scheduled on an Ideal for HACCP food safety programs. preparation and production provides eight-hour, five-day or a ten-hour, Components are designed to the latest consistent food quality and managed four-day work schedule. Holidays and sanitary standards.
6 Recipe costs. Ingredients can be vacations can be easily scheduled Products are packaged hot (sanitary). purchased in volume. around normal production . Large quantity automated cooking Durable, multi-ply, flexible plastic casings Output can typically be doubled or allow product to be safely chilled, stored ensures batch-to-batch consistency. tripled with little or no additional and rethermalized. Refrigerated NOT FROZEN storage equipment investment. CapKold offers maintains cellular structure key to capacity for growth. preserving texture and consistency. A refrigerated food bank provides an cook Tank items slow cook in their emergency back-up in case of natural own natural juices - tenderizing disaster or a work stoppage.
7 Tougher cuts of meat, increasing yield and enhancing flavor. KETTLE COOKING HOT FILLING CASING . TRANSFER & PACKAGING. At the completion of a cooking cycle, the Pump-fill Station draws product from the kettle, measures a pre-set volume, and fills a flexible plastic casing. The operator uses a station-mounted clipper to seal, attach a label, and trim the casing in one fluid motion. One employee can typically empty and package the entire contents of a 200-gallon (750-liter) kettle in 15-20 minutes. A Pump-fill Station can be shared by two or more kettles. Proven kettle agitator design KETTLE COOKING PUMPABLES. Pumpable foods are cooked in CapKold steam-jacketed kettles, with an inclined agitator/mixer and a bottom-mounted product discharge valve.
8 The patented inclined agitator lifts, folds and mixes kettle ingredients, eliminating product burning/scorching and maintaining batch consistency. The discharge valve allows efficient transfer of kettle product to a pump-fill station without damaging delicate foods. The Kettle Control Panel sequences the cooking cycle, controlling the agitator, temperature and metered water. A chart recorder provides a time/temperature record Transferring kettle foods to flexible plastic casings for HACCP and quality assurance. PROVEN AGITATOR DESIGNS. Groen has manufactured steam jacketed kettles for over 90 years. We were the first to introduce steam-jacketed kettles to commercial and institutional foodservice after World Station-mounted clipper for sealing, attaching War II.
9 CapKold offers a wide range of large kettles, agitators, label and trimming casing jacket configurations and control packages. We are the leader in Kettle technology. Heated, plated and ready to eat CapKold INA-Series inclined agitators are available in fixed- BETTER FOOD TRANSFER. agitator, tilt-out agitator (TO), retractable pinned tilt-out & PACKAGING SOLUTIONS. agitator (RTO) and fixed agitator/tilt (TW) with variations. CapKold was first to introduce transfer pumps and air- operated, product valves to cook - chill . The new retractable pinned tilt-out agitator is anchored at the bottom for heavy , viscous products. The agitator retracts off The Pump-fill Station handles a broad range of product types, an anchor then tilts out of the kettle eliminating the cleaning viscosities and particulate sizes.
10 And maintenance issues associated with horizontal agitators. The Pump-fill Station features digital input and display, CapKold N-Series Pasta Kettles feature rim-mounted drains. making adjustment of pump speed and fill volume quick, Capkold DH/INA/2-100 Kettle is a self-contained precise and very easy. gas-heated model. Air operated casing clippers and air driven vacuum pump All direct-steam kettles available in 50-300 gallon working available for muscle meats and cut vegetables. capacities. Larger sizes are available on request. cook - chill production systems AT A GLANCE. TUMBLE chill CASING WATERJET COMBINATION. TUMBLE cook chill TANK . Loading filled casings directly into the tumble chiller RAPID TUMBLE CHILLING.