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Coradia iLint – Hydrogen Fuel Cell Train

Coradia iLint Hydrogen Fuel Cell TrainAgenda Motivation to strike a new path Coradia iLint and its technology Safety and certification Production and supply of Hydrogen Efficient Utilization of grid capacity Next steps ..Motivation tostrikea of roads and need to reduce pressure on grid at peak timesNeed to improve air quality andreduce noiseSignificant part of the rail network is not electrifiedand high cost of traditional electrificationAchieve greater resiliency and addressincreasing prices of diesel fuelHydrogen :the ideal alternative energy sourceHFC Rolling Stock comparison with electric alternativesBEMUHMU+BEMU+( )+ lower investment in infrastructure-suboptimal relationship between operating range and cost / weight / re-charging duration (200 km range: ~33 t of batteries/ 45 minutes recharging)+ Optimal only if electrification infrastructure is already in place-Operating range of sections without overhead line very low (approx.)

ptimal only if electrification infrastructure is already in place-Operating range of sections without overhead line very low (approx. 40 to 70 km) + Performance, operating range and refueling duration comparable to that of diesel trains (900 to 1.100 km range, refueling from empty tank takes 15 minutes)-higher investment in infrastructure

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Transcription of Coradia iLint – Hydrogen Fuel Cell Train

1 Coradia iLint Hydrogen Fuel Cell TrainAgenda Motivation to strike a new path Coradia iLint and its technology Safety and certification Production and supply of Hydrogen Efficient Utilization of grid capacity Next steps ..Motivation tostrikea of roads and need to reduce pressure on grid at peak timesNeed to improve air quality andreduce noiseSignificant part of the rail network is not electrifiedand high cost of traditional electrificationAchieve greater resiliency and addressincreasing prices of diesel fuelHydrogen :the ideal alternative energy sourceHFC Rolling Stock comparison with electric alternativesBEMUHMU+BEMU+( )+ lower investment in infrastructure-suboptimal relationship between operating range and cost / weight / re-charging duration (200 km range: ~33 t of batteries/ 45 minutes recharging)+ Optimal only if electrification infrastructure is already in place-Operating range of sections without overhead line very low (approx.)

2 40 to 70 km)+ Performance, operating range and refueling duration comparable to that of diesel trains (900 to km range, refueling from empty tank takes 15 minutes)-higher investment in infrastructure*Based on a regional railcar with 150 seats/150 standees and 140 km/h maximum operating speedMotivation to strike a new MJ/kg120 MJ/kgCoal34 MJ/kg192518012018 Coradia Lint: the Diesel platform from which HFC Train a reliable and service proven base for the first Hydrogen HMULINT 27: 47 trainsLINT 41: 688 trainsLINT 54: 203 trainsLINT 81: 72 trainsFuel Cell Trains: The Technology transformation from Diesel to HMUR emoval of diesel propulsion systemHydrogen tankFuel cell packBattery packConverter systemElectrical traction motorDiesel powerpackDiesel tankIntegration of electrical propulsion systemFuel Cell Trains: Design criteria Retain the same Train dimensions Nosignificantchangesin weight/pointofgravity Re-use of main components (eg. bogie) Maintain excellent performance (availability, reliability, acceleration, range, etc) Avoid adding equipment in passenger areas No adverse impact on passenger experience and comfort High energyefficiency Scalability technology can be scaled and used to retrofit existing fleets, can be used on passenger locomotives, bi-level multiple units (of varying lengths) etc.

3 Interoperability(mixedfleet) Coradia iLint : The fuel cell compositionCORADIA iLint : Hydrogen storageStorage at 35 Mpa(5000 psi) (@ 15 C)Distribution at 1 Mpa(145 psi) Coradia iLint : The lithium-Ion battery compositionEnergyPowerSize of batteryType of batteryMission profile for Coradia iLint batterySpare capacity of Coradia iLint batteryvs. mission profileFuel Cell Trains: Coradia iLint - energy management Operates fuel cells at optimal efficiency Optimizes energy management during acceleration, coasting and braking Recuperates kinetic energy during braking(>30% recuperation of traction energy used)CoastingBrakingEnergy management is the key to achieve highest efficiencyAccelerationHydrogen tankFuel cell packBattery packConverterTraction motorCORADIA iLint : Validation and certification process (example for Germany)Core subjects Running dynamics Crash Brake Wheelsets Train radio / Train protectionTechnical Specification for Interoperability Infrastructure Energy Rolling Stock Train Control / CommunicationsNotified National Technical Rules Running dynamics Fire Safety EMC Functional Safety Labeling and some othersSafety assessment on Common Safety Methods (CSM) Coradia iLint .

4 Validation and certification process the strategyCombined assessment by T V S dT V S d RailFire safetySystem with specialsupervisionHydrogen System & Li-Ion-BatteryT V S dIndustrie ServiceT V S dBattery TestingRisk analysiswith consideration of environmental and operational conditionsDefinition of requirementsFollow-up on realizationValidation of fulfillment of requirementsIndependent inspection and assessmentCORADIA iLint : Certification .. Hydrogen safety Certification of pressure vessels in accordance with EC 79/2009 Certification of overall system in accordance with 2014/68/EU (PED) Validation of structural safety (frame / vessels / piping) by S&V-test in accordance with EN 61373 Certification of railway conditions (Environment, EMC, Fire Safety) Fire safety -EN 45545-2 Environment -EN 50125/IEC 60077 EMC -EN 50121-3-2 Coradia iLint : From certification to regular passenger service Certification for passenger service in Germany received on Inauguration of passenger service at Bremerv rde on Daily passenger service according to regular time table since iLint .

5 In daily passenger service! Daily passenger operation Operation in mixedfleet 75 miles of tracks One mobile refueling station in Bremerv rdeCuxhavenBremerhavenBuxtehudeBremerv rdeGermanyLower SaxonyCORADIA iLint - entrance into daily passenger revenue service on Sept. 16, 2018 Hydrogen supply: From by-product to regenerative energyH2By-product of other processesSteam reformingElectrolysisHydrogen supply: Mobile refueling stationHydrogen supply: An ecological comparisonminus 700t CO2per annual emissions of 400 carsminus CO2per annual emissions of carsReduction per iLint vehicleReduction per iLint fleetHydrogen supply: Resiliency Grid use/balancingTwo windmills andOne 5mw electrolyzercan provide the H2 for the Fourteen 2-car iLint trains for Lower SaxonyElectrical mobility and effects on other sectors: Load on transmission gridsAs the shareof renewable energy is the transmission networks are more and more overloaded Hydrogen can be produced in off-peak.

6 One solution: Local use of green electricity for electrolysisH2 Next steps: Introduction of HFC Rolling Stock you!!! Coradia iLint on YouTube.


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