Daniel Series 1200 - Emerson

1 DatasheetSeptember 2016 Daniel S e r i e s 12 0 0 Liquid turbine Flow MeterDurability for Sustained PerformanceAchieving highly accurate volumetric flow measurement of liquid hydrocarbons requires technology that ensures linearity and repeatability. Load rack and marketing terminal operators worldwide rely on the Daniel Series 1200 Liquid turbine Meter for reliable measurement during custody transfer and batch or in-line blending operations. Designed for demanding applications, the field-proven meter now features potted electronics along with rugged internals to provide steady, long-term meter s simple configuration and self-cleaning flow-through bearing design enable higher flow rates and an extended flow range, particularly on light hydrocarbons and light crude products. In addition, all DN40 ( ) meters and larger can be equipped with an optional integral flow conditioning plate that often eliminates the need for traditional flow conditioning methods.

2 The plate allows for vertical installation when space is at a premium. An expanding hanger suspension system and positive rotor centering further ensure the meter is equally effective in a vertical key advantage is the meter s local mounted enclosure (LME) that can be configured with one or two pickoff coils and a standard dual-channel preamplifier. The combination of these components ensures total pulse integrity, virtually eliminating the potential for missing or double-counted CompliantThe Series 1200 Liquid turbine Flow Meter is specifically designed for pipeline operation and for use within the guidelines of the API Manual of Petroleum Measurement Standards (MPMS), Chapter (Measurement of Liquid Hydrocarbons by turbine Meter) and the calibration procedures of MPMS, Chapter 4 (Proving Systems).Typical Applications Refined product loading / unloading Batch / in-line blending operationsFeatures and Benefits Pulse output linear with flow rate and 10.

3 1 rangeability (turndown) ensure custody transfer and fiscal measurement accuracy High-frequency pulse resolution enables measurement of minute increments of flow rate for greater accountability Stainless steel internal assembly ensures maximum volume throughput and minimum pressure drop Stainless steel ball or tungsten journal carbide bearings guarantee durability and longevity with minimal maintenance required Local mounted enclosure (LME) configured with one or two pickoffs and a standard dual-channel preamplifier for total pulse integrity Electronics designed for easy access to pickoffs and preamplifier to simplify service LME aluminum or stanless steel (optional) housing is explosion and weather proof for safe operation within refineries and harsh environmentsA Range of Available Options DN25 to DN100 (1-in to 4-in) line sizes Stainless or carbon steel meter body NACE MR0175-compliant construction Single or dual LME in aluminum or stainless steel (optional) Series 1200 Liquid turbine Flow MeterFigure 1: Daniel 1200 Liquid turbine Flow MeterPage 1 Liquid turbine Flow MeterDatasheetStandard Specifications(1) Process ParametersTable 1: Process Temperature Range(1)Carbon Steel304/316 Stainless SteelStandard -29 C to +60 C (-20 F to +140 F)-40 C to +60 C (-40 F to +140 F)Table 2: LinearitySizeStandard LinearityPremium LinearityRepeatabilityDN Inches25 to 501 to 2 0.

4 15 % to 1003 to 4 0 .15 %NA 3A: Flange Pressure Ratings (Metric Units)PNPressure Rating, barg @ 38 CCarbon Steel304/316 Stainless 3B: Flange Pressure Ratings (US Customary Units)ANSIP ressure Rating, psig @ 100 FCarbon Steel304/316 Stainless Steel15 028527530074 0720(1) Remote Mounted Enclosure (RME) is required for process or ambient temperatures > +60 C (+140 F). Safety and ComplianceElectrical UL / c-UL Class I, Division 1, Groups B, C and D ATEX: Ex d IIC T6 Gb IECEx: Ex d IIC T6 Gb INMETRO: BR- Ex d IIC T6 GbEnvironmental Aluminum: NEMA 4 (IEC IP66) Stainless Steel: NEMA 4X (IEC IP66)Metrology NMi TC7573, Revision 3 NTEP, CC: 90-118 Measurement Canada, AV-2264 Daniel Series 1200 Page 2 September 2016 Table 4: Standard PreamplifierDESCRIPTIONDual ChannelMODEL2818 Part #1-504-05-550 INPUTS# of Inputs (Pickoffs):1 or 2 Supply Voltage:10 to 30 VDCS ensor Type:ReluctanceSignal:Sine WaveCurrent:10 to 30 VDC @ 40 mAp-pPreamplifier Sensitivity:40 mVppFrequency Response:0 to 5 kHzOUTPUTS (POWERED PULSE)Ty pe:Square WaveFrequency Range: 0 to 5 kHzAmplitude: 0 to 5 VImpedance.

5 1000 Ohm, 20 mA maxCONSTRUCTIOND elrin Housing Solid Epoxy EncapsulationTEMPERATURE RANGE-40 C to +85 C (-40 F to +185 F)CUSTOMER CONNECTIONT erminal Block 1 (TB1):(1) +10 to 30 VDC(2) Common(3) Common(4) Channel A Output(5) Channel B Output(6) TTL Out A(7) TTL Out BPICKOFFSC hannel A (TB2):(1) W h i t e(2) RedChannel B (TB3):(1) W h i t e(2) RedElectrical PreamplifierThe local mounted enclosure (LME) on the Daniel Series 1200 Liquid turbine Meter contains a standard dual-channel preamplifier and two inductive pickoff coils. These coils have the sensitivity to provide accurate detection of rotor travel and have output with electrical characteristics of high impedance and low voltage. Noise-free transmission of the flow signals requires the opposite: low impedance and high voltage. This is the function of the signal preamplifier. Located within 5 meters ( feet) of the pickoff coil, turbine meter preamplifiers shape and condition the pickoff output signal, rendering it suitable for transmission over distances of up to 914 meters (3,000 feet).

6 Standard ModelThe Model 2818 Dual Channel Preamplifier is the standard Daniel offering for the Series 1200 meter. The signals from two inductive pickoff coils, positioned 90 electrically out of phase, are strengthened and conditioned by a single preamplifier. Fully potted in Delrin resin, the Model 2818 preamplifier has three possible outputs: powered pulse, variable voltage and open PerformancePickoff Specifications Type: 2-wire reluctance Resistance: 600 - 900 ohms Inductance: 250mH max Output: Sinusoidal 40mV p-p minimum @minimum flow with preamplifier load Optional: 2 pickoff coils (single or dual LME) or 4 pickoff coils (dual LME required) Page 3 Liquid turbine Flow MeterDatasheetStandard Flow Range and AdjustmentsThe flow rate must fall within the minimum and maximum linear flow rate to meet the standard and premium linearity specification. Tables 8A, 8B and 8C represent the effect of specific gravity on the linear flow 5: Linear Flow RangeNominal SizeBBL/HRM3/HRUSG/PMStandard Flow RangeExtended Maximum Flow Range* Standard Flow RangeExtended Maximum Flow Range* Standard Flow RangeExtended Maximum Flow Range* 86 99 66069 186 214 1313015 0 50231 314 361 22220253 80393 929 1,0 68 1514 8170 6565074 8 10 04143 1,429 1,785 23227284 10 0 1,000 1, 250 * Note: Extended maximum flow range with 20% duty cycle not to exceed 2 hours per dayTable 6: Nominal K-FactorNominal SizeK-Factor*DNInchesPulses/BBLP ulses/M3 Pulses/USG25133,600 211, 3 3 8 800 ,80 0 105,669 400 5027, 5 6 0 4 7, 5 51 180 8032 ,18 4 13,737 52 10 04966 6,076 23 * Note: K-Factors for individual rotors vary.

7 An acceptable rotor can be nominal 15%.Table 7A: Flow Range Adjustments for Specific Gravity = to 1 (Blade Type Internals Only)Nominal SizeMinimum Linear Flow RateMaximum Linear Flow RateDN InchesBBL/HRM3/HRUSGPMBBL/HRM3/ 14 13186 30 13050231 22314 50 22080393 15 65929 14 8 65010 04143 23 10 0 1,429 227 1,000 Table 7B: Flow Range Adjustments for Specific Gravity = (Blade Type Internals Only)Nominal SizeMinimum Linear Flow RateMaximum Linear Flow RateDN InchesBBL/HRM3/HRUSGPMBBL/HRM3/HRUSG/PM2 5114 99 1669 214 3415 0 50253 361 58253 80315 6 25109 1,071 170750 10 04239 38167 1,786 2841, 250 Table 7C: Flow Range Adjustments for Specific Gravity = (Blade Type Internals Only)Nominal SizeMinimum Linear Flow RateMaximum Linear Flow RateDNInchesBBL/HRM3/HRUSGPMBBL/HRM3/HRU SG/PM25120 99 1669 7. 031 214 3415 0 50274 1252 361 58253 803219 35153 1,071 170750 10 04336 53235 1,786 2841, 250 Daniel Series 1200 Page 4 September 10 100 1,000 10,000 Flow, GPM dP, PSI1" "2"3"4"Pressure DropThe pressure drop characteristics on water for the Series 1200 Liquid turbine Meter by line 8A: Series 1200 Pressure Drop (Metric Units)Flow RangeNo ConditionerIntegral Flow ConditionerDN25DN40DN50DN80DN100M3/HmBar M3/HmBarM3/HmBarM3/HmBarM3/HmBarStandard Flow 81,0 9 6227 655 Extended Maximum1611, 0 0 7341, 24 8581, 2551701,4 62284 1,020 Table 8B: Series 1200 Pressure Drop (US Customary Units)Flow RangeNo ConditionerIntegral Flow Flow RangeMinimum60.

8 111130 .13 6220 .13 8650 .15910 , 018 .125318. 275021. 21, 2: Pressure Drop ChartPage 5 Liquid turbine Flow MeterDatasheetInternals with Stainless Steel BearingsFigure 4: Internal Assembly for a Nominal Pipe Size DN80 to DN100 (3-in to 4-in) Liquid turbine Meter Figure 3: Local Mounted Enclosure (LME) with Standard Dual-Channel PreamplifierProduct DiagramsFigure 5: Internal Assembly for a Nominal Pipe Size DN80 to DN100 (3-in to 4-in) Liquid turbine Meter Internals with Tungsten Carbide BearingsLocal Mounted Enclosure (LME) Daniel Series 1200 Page 6 September 2016 Materials of Construction Table 9A: Meter with Stainless Steel Bearings (DN25 to DN100 / 1-in to 4-in)DescriptionStandardNACE MR0175:2003 CompliantMeter Body and FlangesDN25 to DN40 (1-in to ) 304SS Only304SS OnlyDN50 to DN100 (2-in to 4-in)Carbon Steel or 304 SSCarbon Steel or 304 SSLocal Mounted Enclosure (LME)Aluminum / 316 SSAluminum / 316 SSRotor Hub/ Rotor BladesDN25 to DN40 (1-in to ) 17- 4 P H430 SSDN50 to DN100 (2-in to 4-in)Aluminum 6061-T6 / 430 SSAluminum 6061-T6 / 430 SSRetaining RingDN25 to DN40 (1-in to ) 302SS302 SSDN50 to DN100 (2-in to 4-in)Bearing SpacerDN25 to DN50 (1-in to 2-in)302SS302 SSDN80 to DN100 (3-in to 4-in)ShaftDN25 (1-in)303SS303 SSDN40 to DN50 ( to 2-in)304SS304 SSDN80 (3-in)Aluminum 6061-T6 Aluminum 6061-T6DN10 0 (4 - in)Aluminum 2011-T3 Aluminum 2011-T3 Bearing SetStainless SteelStainless SteelSuspension BladeDN25 (1-in)304SS304 SSDN40 to100 ( to 4-in)Aluminum 2024-T3 Aluminum 2024-T3 Suspension DiffuserDN25 (1-in)316SS316 SSDN40 to DN100 ( to 4-in)

9 Aluminum 6061-T6 Aluminum 6061-T6 Downstream ConeDN25 (1-in)DN40 to DN100 ( to 4-in)303SS303 SSSleeveDN25 (1-in)304SS304 SSDN40 to DN100 ( to 4-in)Flow Conditioning PlateDN25 (1-in)DN40 to DN50 ( to 2-in)DelrinNADN80 to DN100 (3-in to 4-in)Delrin / AluminumAluminumTable 9B: Meter with Tungsten Carbide Bearings (DN 80 to 100 / 3-in to 4-in)Meter Body and FlangesCarbon Steel or 304 SSCarbon Steel or 304 SSLocal Mounted Enclosure (LME)Aluminum / 316 SSAluminum / 316 SSRotor Hub / Rotor BladesAluminum 6061-T6 / 430 SSAluminum 6061-T6 / 430 SSShaft303SS303 SSBearing SetTungsten CarbideTungsten CarbideSuspension BladeAluminum 2024-T3 Aluminum 2024-T3 Suspension DiffuserAluminum 6061-T6 Aluminum 6061-T6 Diffuser WasherAluminum 6061-T6 Aluminum 6061-T6 Flow Conditioning PlateDelrin / AluminumAluminumPage 7 Liquid turbine Flow MeterDatasheetTable 10: Dimensional Data for Daniel Series 1200 Liquid turbine Flow Meter and Flow Straightening SectionsNominal SizeABCDEFDNI nchesmmInchesmmInchesmmInchesmmInchesmmI nchesmmInches25120381024 25910 5082012758 26911 19181918 26911 254102541074 029803254101275 27911 38115381151,022 4010 04305121526 29712 50820508201, 32452 Table 11: Shipping Weight with Single Aluminum LME(1)Nominal SizeANSI 150 ANSI 17.

10 And DimensionsDownstream Spool (optional)Upstream Spool (optional)BCEADFM inimum distance requirements for mm (5")(1) Weight based on single Aluminum LME. For single Stainless Steel LME, add Kg ( lb). Daniel Series 1200 Page 8 September 2016 TXXXXXXXXXXXXXXD eviceSeries 1200 TLine Size / Standard Flow RangeDN25 (1-in) / 6-60 GPM, BHP, M /H01DN40 ( ) / 13-130 GPM, BHP, M /H15DN50 (2-in) / 22-220 GPM, BHP, 5-50 M /H02DN80 (3-in) / 65-650 GPM, 93-930 BHP, M /H03DN100 (4-in) / 100-1000 GPM, 143-1430 BHP, 23-230 M /H04 Pressure Rating / Flange TypeANSI 150, RF / 285 psi MWP, 125-250 AARHAANSI 300, RF / 740 psi MWP, 125-250 AARHBDIN 2501, PN16, RF / 16 BAR MWP1 DIN 2501, PN25, RF / 25 BAR MWP2 DIN 2501, PN40, RF / 40 BAR MWP3 Design Style / Enclosure StyleAluminum LME w/ SS Bearings 1 Aluminum LME w/ Tungsten Carbide Bearings DN80 and DN100 (3-in and 4-in) only2SS LME w/ SS Bearings 3SS LME w/ Tungsten Carbide Bearings DN80 and DN100 (3-in and 4-in) only 4 Meter Output / Temperature RangeStandard Temperature Range -40 C to +60 C (-40 F to +140 F)