DURABLE PRODUCTS DEPENDABLE PEOPLE 6HC/8HC SELF …

1 Mobile PRODUCTS , Inc., 401 Capacity Drive, Longview, TX 75604-3238 1-800-458-3238 Fax (903) 297-7903 DURABLE PRODUCTSDEPENDABLE PEOPLE6HC/8 HCSELF PROPELLEDROTARY BROOM SWEEPERPARTS MANUAL05 May is your online resource for commercial and industrial quality equipment sales and rentals. We sell worldwide for the brands Genie, Terex, stihl , JLG, Multiquip, Mayco, Stone, Diamond PRODUCTS , Airman, Mustang, Power Blanket. Locations: Florida (West Palm Beach) 561-964-4949 Outside Florida TOLL FREE: 877-690-3101 Need parts? Check out our website at Can t find what you need? Click on this link: and fill out t he request form. Make sure you have your machines model and serial number available in order to help us get you the correct parts. One of our experienced staff members will get back to you with a quote for the right part that your machine Parts Manual05 May 20101-1 Quick ReferenceFiltersKubota Filter Kit #387251K(S/N 28314 and Earlier)Kit Includes:P/NQtyAir Filter4674981 Air Filter4675061 Filter Elements91017982 High Press.

2 Filter91023241O-Ring91030851 Fuel Filter91029521 Inline Fuel Filter91016241 Oil Filter91038931 Kubota Filter Kit #387252K(S/N 28315 and After)Kit Includes:P/NQtyAir Filter4674981 Air Filter4675061 Filter Elements91017982 High Press. Filter4754911O-Ring4207081 Fuel Filter91029521 Inline Fuel Filter91016241 Oil Filter91038931 Caterpillar Filter Kit #387253 KKit Includes:P/NQtyPrimary Filter4674981 Safety Air Filter4675061 Oil Filter4760921O-Ring4207081 Fuel Filter4760941 Inline Fuel Filter91016241 Notes:_____Brush KitsBrush Style KitsTypeP/NBrush WidthComb. Wire/Poly9103150K6 All Poly9104403K6 All Wire9104404K6 Comb. Wire/Poly9103151K8 All Poly9104405K8 All Wire9104406K8 More brush kits can be found on page b e S t y l eTypeP/NTube WidthAll Poly91046306 Comb. Wire/Poly91046316 1/2 poly - 1/2 Wire 91046338 All Poly91046328 Sprinkler KitSprinkler Kit #387254 KKit Includes:P/NQty12V Pump4168261 Nipple Reducers4768952 Filter Head Gaskets91023222 Filter Bowls91023292 Suction Screen91040621 Pressure Screen91040631T-Body Spray Nozzle Assemblies9104620K5L-Body Spray nozzle page left intentionally Parts Manual05 May 2010iTable of ContentsSection 1.

3 Required Filters ListSection 2. Chassis2-1 Frame Assembly ..2-22-2 Fork Assembly (S/N 29668 and Earlier) Non-Grease ..2-52-3 Fork Assembly (S/N 29669 and Later) Grease ..2-72-4 Tow Bar Assembly (Optional) ..2-102-5 Surge Brake Actuator ..2-122-6 Tire Wheel and Lug Nut Assembly ..2-142-7 Dash Assembly ..2-162-8 Ignition Key Identification ..2-182-9 Seat Assembly ..2-192-10 Variable Speed Pedal ..2-21 Section 3. Hydraulic Components3-1 Ground Drive Circuit ..3-23-2 Drive Valve Assembly (Before 07-02) ..3-53-3 Drive Valve Assembly (After 07-02) ..3-73-4 Steering Circuit ..3-93-5 Broom Rotorary Valve Circuit (Fixed Speed) ..3-113-6 Broom Motor Valve Assembly ..3-133-7 Broom Rotorary Valve Circuit (Variable Speed) ..3-143-8 Broom Control Valve Assembly ..3-153-9 Broom Angle Circuit ..3-163-10 Priority Flow Divider ..3-183-11 Broom Speed Control Valve ..3-193-12 Hydraulic Drive Motor Assembly ..3-203-13 Hydraulic Broom Motor Assembly (P/N 473462) ..3-233-14 Piston Pump.

4 3-253-15 Auxiliary Pump ..3-283-16 High Pressure Filter Assembly S/N 28314 and Earlier ..3-303-17 High Pressure Filter Assembly S/N 28315 and Later ..3-313-18 Low Pressure Filter Assembly ..3-323-19 Steering Cylinder ..3-333-20 Broom Lift Cylinder ..3-343-21 Broom Swing Cylinder ..3-35 Section 4. Brakes4-1 Surge Brake Actuator ..4-24-2 Brake Line Assembly ..4-44-3 Ground Drive Assembly ..4-64-4 Hydraulic Disconnect With Brake Assy (Left or Right) .. Parts Manual ii05 May 2010 Table of Contents - Disconnect With Brake Assy (Left or Right) .. 4-104-6 Parking Brake Assembly S/N 26843 and Earlier .. 4-124-7 Parking Brake Assembly S/N 26844 and Later .. 4-14 Section 5. Electrical5-1 Electrical Wiring Harness .. 5-25-2 Electrical Wiring Harness (Caterpillar Only) .. 5-45-3 Tail Light Assembly .. 5-65-4 Battery Assembly .. 5-75-5 Engine Emergency Shutdown Assembly .. 5-95-6 Hub Disengage Warning System .. 5-10 Section 6. Broom6-1 Hood Assembly .. 6-26-2 Broom Assembly.

5 6-46-3 Broom Frame Assembly .. 6-66-4 Down Pressure Spring Assembly .. 6-86-5 Water Pump .. 6-106-6 Broom Kits .. 6-11 Section 7. Decals7-1 Decal Kit .. 7-2 Section 8. Engine8-1 Engine Assembly .. 8-28-2 Engine Assembly (Caterpillar) .. 8-68-3 Fan Assembly .. 8-98-4 Hydraulic Pump Drive Assembly S/N 28239 and Earlier .. 8-118-5 Hydraulic Pump Drive Assembly S/N 28240 and Later .. 8-138-6 Hydraulic Pump Drive Assembly Caterpillar .. 8-158-7 Fuel System Assembly .. 8-178-8 Fuel System Assembly - Caterpillar .. 8-198-9 Air Cleaner and Pre-Cleaner Assembly .. 8-218-10 Hood Assembly .. 8-238-11 Swing Arm Assembly .. 8-258-12 Radiator Shroud Begins with Rev. Code -003 .. 8-278-13 Radiator Assembly Caterpillar (Engine S/N 4XD00001) .. 8-298-14 Radiator Assembly Caterpillar (Engine S/N 31300001) .. 8-31 Section 9. Options9-1 Light Kit (Front and Rear) .. 9-29-2 Water Tank Assembly .. Parts Manual05 May 2010iiiTable of Contents - Assembly ..9-69-4 Vista Cab Assembly.

6 9-99-5 Vista Cab Right and Left Door Assembly ..9-129-6 Vista Cab Heater/AC/Pressurizer Unit ..9-159-7 Vista Cab AC/Heater Assembly .. page left intentionally Parts ManualSection 1. Required Filters List05 May 20101-1 Section 1. Required Filters ListItemPart NumberDescriptionQtyNotesKubota1467498 Air Cleaner Primary12467506 Safety Air Cleaner139101798 Hydraulic Oil (Return)149101798 Hydrostatic Charge159102324 Hydrostatic Loop1S/N 28314 and Earlier69103085O-Ring1S/N 28314 and Earlier7475491 High Pressure1S/N 28315 and After8420708O-Ring1S/N 28315 and After99103893 Engine Oil1109101624 Fuel Filter (in-line)1119102952 Element, Fuel Spin-on1 Caterpillar (3013C)1476092 Engine Oil12476094 Primary Fuel139101624 Fuel Filter (in-line)1476094 Cartridge149102324 Hydrostatic Loop1S/N 28314 and Earlier59103085O-Ring1S/N 28314 and Earlier6475491 High Pressure1S/N 28315 and After7420708O-Ring1S/N 28315 and After8467498 Air Cleaner Primary19467506 Safety Air page left intentionally Parts ManualSection 2.

7 Chassis05 May 20102-1 Section 2. ChassisComponentPage2-1 Frame 2-22-2 Fork Assembly (S/N 29668 and Earlier) Non-Grease .. 2-52-3 Fork Assembly (S/N 29669 and Later) Grease .. 2-72-4 Tow Bar Assembly (Optional) .. 2-102-5 Surge Brake 2-122-6 Tire Wheel and Lug Nut 2-142-7 Dash Assembly .. 2-162-8 Ignition Key Identification .. 2-182-9 Seat Assembly .. 2-192-10 Variable Speed Parts ManualSection 2. Chassis2-205 May 2010 Figure 2-1 Frame Parts ManualSection 2. Chassis05 May 20102-3 Parts List for Figure 2-1 ItemPart NumberDescriptionQtyNotes374421 Frame Assembly11376376 Weldment, Frame12439182 Cap, Locking Tab 1 Hydraulic Filler Cap3447979 Screen, Hydraulic Tank149104574 Washer, x x .06 Tank5376475 Weldment, ROPS Canopy16021039 Capscrew, 5/8-11NC x Nut, 5/8-11NC Flange Whizlock Gr. G689101135 Plate, Name19052225 Drive Screw RH Type-U # .6 x .18810414672 Case, Black Literature111425769 Rivet, Pop 3/16 Dia. x .50 312412569 Clamp, Hose.

8 625113472944 Plate, ROPS Certification1149101942 Fitting, Sight Gauge115V63023100 Bushing, x x Long 2 Bronze16473736 Alarm, Backup117441501 Capscrew, .25-20NC x .50 Flange Whizlock218440636 Hex Nut, 1/4-20NC Flange Whizlock219472696 Wheel, Steering120467563 Cover, Steering Wheel121472878 Nut, M16 x Steering Wheel1 Rev Code -001 and Before034751 Nut, Jam 5/8-18 Hex1 Rev Code -002 and After22444232 Plug, 3/4-NPT with Magnetic Base123467449 Orbitrol, Steering1 Rev. Code -001 and Before467969 Orbitrol, Steering1 Rev. Code -002 and After376470 KSeal Kit Field Update Valve1477414 Orbitrol Steering Valve1 Production Date 9-15-02 and Parts ManualSection 2. Chassis2-405 May 2010477415 Seal Kit for 477414124043281 Lock Washer, M84 Rev. Code -001 and Before038380 Lock Washer, M102 Rev. Code -002 and After25459453 Capscrew, M8 x Hex Code -001 and Before058529 Capscrew, M10 x 35mm Hex Code -002 and After26446518 Cover, Blind 2 1/16 , Pivot1375965 Rear Frame Side Plate1 Not Shown in Illustratiion331561 Dash W/Light Hole Cover1 Not Shown in IllustratiionParts List for Figure 2-1 (Cont.)

9 ItemPart Parts ManualSection 2. Chassis05 May 20102-5 Figure 2-2 Fork Assembly (S/N 29668 and Earlier) Parts ManualSection 2. Chassis2-605 May 2010 Parts List for Figure 2-2 ItemPart NumberDescriptionQtyNotes1376376 Weldment, Frame12376005 Weldment, Front Fork13376251 Emblem, Lay-Mor14467977 Cylinder, Steering159103034 Pin, Clevis, 1 x 26015768 Cotter Pin, 3/16 Hair27441766 Capscrew, .50-13NC x Flange Whizlock18459842 Washer, Pin Retainer19V63023100 Bushing, 2 x x 2 Long2 Bronze10376327 Thrust Washeer, .125 x x 111472936 Capscrew, 5/16-18 UNC x Soc. * Seal, Front Wheel113421099* Cone, Front Wheel Bearing214421081* Cup, Front Wheel Bearing2159101054 Hub, Front Wheel - Non Grease1169103642 Bushing, Machinery (Front Axle Nut)117015164 Cotter Pin, 1/8 x (Front Axle Nut)118070508 Hex Nut, 1-14NF (Front Axle)119440487 Cap, Dust1209104564 Rim, Wheel121029629 Stem, Valve1229104606 Tire P20575R14 (Not available for resale)123047480 Hex Nut, Lug 1/2-20NF 60 13/16 524472639 Cover, Dust Cap - Cosmetic125047506 Loctite, Red #271A/R26376020 Pin, Front Fork, 12-3/4 1279101053 Stub Axle1* Included with 9101054 Hub, Front Parts ManualSection 2.

10 Chassis05 May 20102-7 Figure 2-3 Fork Assembly (S/N 29669 and Later) Parts ManualSection 2. Chassis2-805 May 2010 Parts List for Figure 2-3 ItemPart NumberDescriptionQtyNotes1376376 Weldment, Frame12376005 Weldment, Front Fork13376252 Cover, Frame Tube14472936 Capscrew, 5/16-18 UNC x Soc. , Steering169103034 Pin, Clevis, 1 x 27015768 Cotter Pin, 3/16 Hair28440487 Cap, Dust19441766 Capscrew, .50-13NC x Flange Whizlock110459842 Washer, Pin Retainer - x .52 x .125111V63023100 Bushing, 2 x x 2 Long2 Bronze12047506 Loctite, Red #271A/R13376327 Thrust Washer, .125 x x 114421105 Kit, Hub/Spindle - Grease1375985* Hub Seal1375986* Hub Bearing2375987* Bearing Race2375988* Hub, with Studs1375989* Stud, 1/2-20 Press In5375990* Stud, 1/2-20 Screw In5047480* Hex Nut, Lug 1/2-20NF 60 13/16 5375992* Washer1375993* Nut Spindle1375994* Retainer1375995* Cap, Grease1375996* Plug, Grease Cap1031401* Grease Zirk115472639 Cover, Dust Cap - Parts ManualSection 2.