EN / ACS800 Standard Control Program Firmware Manual

1 ACS800 Firmware ManualACS800 Standard Control Program Standard Control Program Manual3 AFE64527592 REV LENEFFECTIVE: 2011-08-25 2011 ABB Oy. All Rights of contents5 Table of contentsTable of contentsIntroduction to the manualChapter overview .. 13 Compatibility .. 13 Safety instructions .. 13 Reader .. 13 Contents .. 13 Product and service inquiries .. 14 Product training .. 14 Providing feedback on ABB Drives manuals .. 14 Start-up and Control through the I/OChapter overview .. 15 How to start-up the drive .. 15 How to perform the guided start-up (covers all essential settings) .. 15 How to perform the limited start-up (covers only the basic settings) .. 17 How to Control the drive through the I/O interface.

2 21 How to perform the ID Run .. 22ID Run Procedure .. 22 Control panelChapter overview .. 25 Overview of the panel .. 25 Panel operation mode keys and displays .. 26 Status row .. 26 Drive Control with the panel .. 27 How to start, stop and change direction .. 27 How to set speed reference .. 28 Actual signal display mode .. 29 How to select actual signals to the display .. 29 How to display the full name of the actual signals .. 30 How to view and reset the fault history .. 30 How to display and reset an active fault .. 31 About the fault history .. 31 Parameter mode .. 32 How to select a parameter and change the value .. 32 How to adjust a source selection (pointer) parameter.

3 33 Function mode .. 34 How to enter an assistant, browse and exit .. 35 How to upload data from a drive to the panel .. 36 Table of contents6 How to download data from the panel to a drive .. 37 How to set the contrast of the display .. 38 Drive selection mode .. 39 How to select a drive and change its panel link ID number .. 39 Reading and entering packed boolean values on the display .. 40 Program featuresChapter overview .. 41 Start-up Assistant .. 41 Introduction .. 41 The default order of the tasks .. 41 List of tasks and the relevant drive parameters .. 42 Contents of the assistant displays .. 43 Local Control vs. external Control .. 43 Local Control .

4 44 External Control .. 44 Settings .. 44 Diagnostics .. 44 Block diagram: start, stop, direction source for EXT1 .. 45 Block diagram: reference source for EXT1 .. 45 Reference types and processing .. 46 Settings .. 46 Diagnostics .. 46 Reference trimming .. 47 Settings .. 47 Example .. 48 Programmable analogue inputs .. 49 Update cycles in the Standard Control Program .. 49 Settings .. 49 Diagnostics .. 49 Programmable analogue outputs .. 50 Update cycles in the Standard Control Program .. 50 Settings .. 50 Diagnostics .. 50 Programmable digital inputs .. 51 Update cycles in the Standard Control Program .. 51 Settings .. 51 Diagnostics .. 51 Programmable relay outputs.

5 52 Update cycles in the Standard Control Program .. 52 Settings .. 52 Diagnostics .. 52 Actual signals .. 53 Settings .. 53 Diagnostics .. 53 Motor identification .. 53 Settings .. 53 Power loss ride-through .. 54 Automatic Start .. 54 Table of contents7 Settings .. 54 Safe torque off (STO) .. 55 Diagnostics .. 55 Prevention of unexpected start-up (POUS) .. 55 Safely-limited speed (SLS) (AS7R Firmware version only) .. 56 Settings .. 56 Diagnostics and Control .. 56DC Magnetising .. 57 Settings .. 57DC Hold .. 57 Settings .. 57 Flux Braking .. 57 Settings .. 58 Flux Optimisation .. 58 Settings .. 58 Acceleration and deceleration ramps .. 59 Settings.

6 59 Critical speeds .. 59 Settings .. 59 Constant speeds .. 59 Settings .. 59 Speed controller tuning .. 60 Settings .. 60 Diagnostics .. 60 Speed Control performance figures .. 61 Torque Control performance figures .. 61 Scalar Control .. 62 Settings .. 62IR compensation for a scalar controlled drive .. 62 Settings .. 62 Hexagonal motor flux .. 63 Settings .. 63 Programmable protection functions .. 63AI<Min .. 63 Settings .. 63 Panel Loss .. 63 Settings .. 63 External Fault .. 63 Settings .. 63 Motor Thermal Protection .. 64 Motor temperature thermal model .. 64 Use of the motor thermistor .. 64 Settings .. 64 Stall Protection .. 65 Settings.

7 65 Underload Protection .. 65 Settings .. 65 Motor Phase Loss .. 65 Settings .. 65 Earth Fault Protection .. 66 Table of contents8 Settings .. 66 Communication Fault .. 66 Settings .. 66 Supervision of optional IO .. 66 Settings .. 66 Preprogrammed faults .. 66 Overcurrent .. 66DC overvoltage .. 66DC undervoltage .. 67 Drive temperature .. 67 Enhanced drive temperature monitoring for ACS800 , frame sizes R7 and R8 .. 67 Settings .. 68 Diagnostics .. 68 Short circuit .. 68 Input phase loss .. 68 Control board temperature .. 68 Overfrequency .. 68 Internal fault .. 68 Operation limits .. 68 Settings .. 68 Power limit .. 69 Automatic resets.

8 69 Settings .. 69 Supervisions .. 69 Settings .. 69 Diagnostics .. 69 Parameter lock .. 69 Settings .. 69 Process PID Control .. 70 Block diagrams .. 70 Settings .. 71 Diagnostics .. 71 Sleep function for the process PID Control .. 71 Example .. 72 Settings .. 72 Diagnostics .. 72 Motor temperature measurement through the Standard I/O .. 73 Settings .. 74 Diagnostics .. 74 Motor temperature measurement through an analogue I/O extension .. 75 Settings .. 76 Diagnostics .. 76 Adaptive Programming using the function blocks .. 76 DriveAP .. 76 Control of a mechanical brake .. 77 Example .. 77 Operation time scheme .. 78 State shifts .. 79 Settings.

9 80 Diagnostics .. 80 Table of contents9 Master/Follower use of several drives .. 80 Settings and diagnostics .. 80 Jogging .. 81 Settings .. 82 Reduced Run function .. 82 Settings .. 82 Diagnostics .. 82 User load curve .. 83 Overload .. 83 Settings .. 84 Diagnostics .. 84 Application macrosChapter overview .. 85 Overview of macros .. 85 Note on external power supply .. 86 Parameter settings .. 86 Factory macro .. 87 Default Control connections .. 88 Hand/Auto macro .. 89 Default Control connections .. 90 PID Control macro .. 91 Connection example, 24 VDC / mA two-wire sensor .. 91 Default Control connections .. 92 Torque Control macro .. 93 Default Control connections.

10 94 Sequential Control macro .. 95 Operation diagram .. 95 Default Control connections .. 96 User macros .. 97 Actual signals and parametersChapter overview .. 99 Terms and abbreviations .. 9901 ACTUAL SIGNALS .. 10002 ACTUAL SIGNALS .. 10203 ACTUAL SIGNALS .. 10204 ACTUAL SIGNALS .. 10309 ACTUAL SIGNALS .. 10310 START/STOP/DIR .. 10511 REFERENCE SELECT .. 10712 CONSTANT SPEEDS .. 11313 ANALOGUE INPUTS .. 11614 RELAY OUTPUTS .. 11915 ANALOGUE OUTPUTS .. 12516 SYST CTRL INPUTS .. 12720 LIMITS .. 13021 START/STOP .. 132 Table of contents1022 ACCEL/DECEL .. 13523 SPEED CTRL .. 13824 TORQUE CTRL .. 14025 CRITICAL SPEEDS .. 14026 MOTOR Control .. 14127 BRAKE CHOPPER.