Transcription of Fisher Control-Disk Rotary Valve - Emerson
1 Control-Disk Rotary ValveThe Fisher Control-Disk Rotary Valve offers excellentthrottling performance. An equal percentage flowcharacteristic provides an improved throttling rangecomparable to that of a segmented ball Valve . Thisimproved capability allows you to control closer to thetarget set point, regardless of process disturbances,which results in a reduction in process Valve body meets PN 10 through PN 40, CL150,and CL300 ratings. Face-to-face dimensions meet EN 558, API 609, and MSS-SP68 standards. Linecentering clips provide for versatility to mount andalign the same wafer style Valve body in differentpiping configurations (ASME and EN ratings).The Control-Disk Rotary Valve features aneccentrically-mounted disk with either soft or metalseal, providing capability for enhanced shutoff. Theinterchangeable sealing technology allows for thesame Valve body to accept both soft and metal ValveFeaturesn Equal percentage flow characteristic An equalpercentage flow characteristic provides animproved throttling range comparable to that of asegmented ball Valve .
2 This improved capabilityallows you to control closer to the target set point,regardless of process disturbances, which results ina reduction in process Global Standards The Valve meets API, ASME, andEN standards, making it suitable for use in all PEEK/PTFE bearing as standard The PTFE-linedPEEK bearing is a low friction, low wear bearing. Itallows the Valve to operate under high pressuredrops for a high cycle life while maintaining lowtorque. The drop-in bearing design enables fast,easy FLANGED STYLE(NPS 3 through NPS 12)X1426W9418-2 LUGGED STYLE(NPS 3 through NPS 12)n Lower Operating Torques The equal percentagedisk reduces operating torque at peak angles of Spline-ended Shaft The splined shaft with clampedlever and single-pivot linkage reduces lost motionbetween the actuator and the Valve ValveD103297X012 Product : control -DiskJuly 2018 Control-Disk ValveD103297X012 Product : control -DiskJuly 2018 2n Improved shaft- disk pinning The improvedexpansion pin system ensures there is a positive,durable connection between disk and shaft.
3 Thisconnection reduces backlash and wear in the drivesystem, optimizing long-term performance. It alsomakes disassembly for maintenance quick andsimple with no need for special New Spring-Loaded Shaft The spring in theoutboard shaft provides support to the drive trainand disk , enabling the shaft to be installed in bothhorizontal and vertical orientations with nodetriment to performance or cycle life. Thiscomplements the ability to mount the actuator onthe left- or right-hand side, enabling access for Excellent Emissions Capabilities The optionalENVIRO-SEALt packing systems, are designed withvery smooth shaft surfaces and live-loading toprovide improved sealing, guiding, and loadingforce transmission. The seal of the ENVIRO-SEAL system can control emissions to below 100 ppm(parts per million).n Sour Service Capability Trim and bolting materialsare available for applications involving sour liquidsand gases. These constructions comply with NACEMR0175-2002, MR0103, and MR0175 / ISO Field-Reversible Valve Action The actuator/valveassembly action can be converted frompush-down-to-open to push-down-to-close, or viceversa, without additional Easy Installation Line-centering clips engage theline flange bolts to simplify installation and providefor centering of wafer-style valves in the connections are compatible with EN and Excellent Shutoff Both the metal and soft sealrings have pressure-assisting sealing action thatensures tight shutoff regardless of pressure Long Seal Life The opening and closing path of theeccentric disk minimizes disk contact with the sealring, thereby reducing seal wear, undue friction,and seating torque requirements.
4 See figure Reliable Flange Gasketing Surface The sealretainer screws and retention clips are outside thegasket surface of the seal retainer. Spiral-wound orflat-sheet gaskets can be installed between theuninterrupted seal retainer face and the Integral Shaft-to- Valve Body Bonding Standardvalve construction includes conductive packing toprovide electrical bonding for hazardous Powder paint as standard The Emerson powderpaint finish offers an excellent corrosion-resistantfinish to all steel High Temperature Capability The Valve willoperate at elevated temperatures, with theappropriate trim Shaft Retention Redundant shaft retentionprovides added protection. The packing follower,anti-blowout ring, and shaft groove interact to holdthe shaft securely in the Valve body (see figure 1).n Travel Indication Additional travel indication canbe achieved by using the indication line on theshaft, along with the disk position markings on thepacking follower (see figure 4).
5 Table of ContentsControl- disk Valve Features Valve Specifications and Materials of Construction ValveD103297X012 Product : control -DiskJuly 2018 3 Control-Disk Valve Specifications and Materials ofConstructionTable 1. Fisher Control-Disk Valve SpecificationsSpecificationsENASMEV alve Body SizeDN 50, 80, 100, 150, 200, 250, and 300 NPS 2, 3, 4, 6, 8, 10, and 12 Pressure RatingPN 10 to 40 per EN 12516-1CL150 / 300 per ASME (CL150-600 for NPS 2) Valve Body MaterialsEN steelWCC steelEN stainless steelCF3M (316L) stainless steelLCCLCCCW2M(1)CW2M(1)M35-2(2)M35-2 disk MaterialsPTFE or RPTFE(4) SealEN stainless steelCF3M stainless steelCW2 MCW2MM35-2M35-2 Metal or UHMWPE(3)SealChrome-plated EN Stainless SteelChrome-plated CF3M Stainless SteelEnd ConnectionsMates with raised-face flanges per EN 1092-1 Mates with raised-face flanges per ASME Body StyleLugged with tapped or through holes, Double-Flange with through holes, and Wafer (for select sizes)Face-to-Face DimensionsMeets MSS SP68, API 609, and EN 558 standardsShutoffPTFE, RPTFE, or UHMWPE seal ring - Class VI per ANSI/FCI 70-2 and IEC 60534-4S31600 (316 SST)
6 Seal ring - Class IV per ANSI/FCI 70-2 and IEC 60534-4 Flow CoefficientsSee Fisher Catalog 12 Flow DirectionStandard (forward flow) is with the seal retainer facing upstream; reverse flow is permissible for soft seals onlyFlow CharacteristicEqual percentageDisk RotationCounterclockwise to open (when viewed from actuator side of Valve body) through 90 degrees of disk rotationShaft Diameters and Approximate WeightsSee table 71. This material is not listed in EN 12516-1 or ASME See figure 6 for pressure/temperature This material is not listed in EN 12516-1. See figure 6 for pressure/temperature UHMWPE stands for ultra high molecular weight RPTFE is a reinforced PTFE 2. Materials (Other Valve Components)ComponentMaterialShafts and PinsS17400 (17-4PH) stainless steel, S20910 (XM-19) stainless steel, N10276, N05500 Anti-blowout RingN07718 SealPTFE, RPTFE, or UHMWPE with S31600 (316 stainless steel) or R30003 spring.
7 Metal seal is 316 stainless steel with graphite gasketsBearingsPEEK/PTFE, R30006 (Alloy 6), S31600 NitridePackingPTFE/carbon-filled PTFE (standard), graphite die-molded ribbon, ENVIRO-SEAL PTFE packing, ENVIRO-SEAL graphite packingFollower SpringN07718 with carbon-filled PEEK or S31600 spring seatsBoltingB8M Class 2, B7M, N05500, N07718 Nuts8M, 2HM, N04400, N10276 Table 3. Trim Combinations with Standard Construction MaterialsValve Body MaterialShaft MaterialDisk MaterialBearingsSeal & WCCS17400 & CF3 MPEEK/PTFEPTFE or & CF3M Chrome-PlatedPEEK/PTFEUHMWPE or MetalAlloy 6 or S31600 NitrideMetalLCCS17400 & CF3 & & CF3 MPEEK/PTFEPTFE or & CF3M Chrome-PlatedPEEK/PTFEUHMWPE or MetalAlloy 6 or S31600 NitrideMetalCW2MN10276CW2 MPEEK/PTFEPTFE or RPTFEM35-2N05500M35-2 PEEK/PTFEPTFE or RPTFEC ontrol- disk ValveD103297X012 Product : control -DiskJuly 2018 4 Figure 1. Typical Fisher Control-Disk Valve Construction DetailGE36289-CSOFT SEALMETAL SEALDISKSEAL RETAINERVALVE BODYSEAL RINGSEAL RETAINERDISKDRIVE SHAFTFOLLOWERSHAFTEXPANSION PINAND TAPER PINBEARINGANTI-BLOWOUTRINGSEAL RINGNote: Split shaft construction ValveD103297X012 Product : control -DiskJuly 2018 5 Figure 2.
8 Comparison of disk ActionDISK FULLY CLOSEDDISK FULLY OPENVALVE BODYECCENTRICDISKCONVENTIONALDISKOPENECC ENTRICDISK CENTEROF ROTATIONCONVENTIONALDISK CENTEROF ROTATIONCENTERLINE OFVALVE BODYSEAL RING (SOFT SEALCONSTRUCTION SHOWN)ECCENTRICDISK PATHOF ROTATIONCONVENTIONALDISK PATHOF ROTATIONGE36289-CNote: Split shaft construction 3. Available Seal ConfigurationSOFT SEALSSPRINGPRESSURE-ASSISTEDSEALHIGHPRES SURESHUTOFFDISK FACEVALVEBODYSEALRINGSEAL RETAINERPRESSURE-ASSISTEDSEALHIGH PRESSURESHUTOFFDISKFACEVALVE BODYB1558-3 METAL SEALSEAL RETAINERC ontrol- disk ValveD103297X012 Product : control -DiskJuly 2018 6 Figure 4. Travel IndicationGE26389_CTable 4. Material Temperature CapabilitiesMATERIALTEMPERATURE LIMITSPN FLANGESV alve BodyShaftBearing Lining and SteelS17400 or S20910 PEEK / PTFEPTFE or RPTFEPTFE or Graphite 10 to 23214 to 450 UHMWPEPTFE or Graphite 10 to 9314 to 200 Metal or Flow RingPTFE 10 to 23214 to 450 Graphite 10 to 26014 to 500R30006 (Alloy 6) or S31600 NitrideMetal or Flow RingGraphite 10 to 40014 to 752 LCCS17400 or S20910 PEEK / PTFEPTFEPTFE 46 to 232 50 to / PTFEPTFE or RPTFEPTFE or Graphite 46 to 232-50 to 450 UHMWPEPTFE or Graphite 18 to 930 to 200 Metal or Flow RingPTFE 46 to 232-50 to 450 Graphite 46 to 260-50 to 500R30006 (Alloy 6) or S31600 NitrideMetal or Flow RingGraphite 46 to 500(1)-50 to 932(1)
9 CW2MN10276 PEEK / PTFEPTFE or RPTFEPTFE 10 to 23214 to 450M35-2N05500 PEEK / PTFEPTFE or RPTFEPTFE 10 to 23214 to 450 ASME FLANGESV alve BodyShaftBearing Lining and JacketSealPacking_C_FWCC steelS17400 or S20910 PEEK / PTFEPTFE or RPTFEPTFE or Graphite 29 to 232-20 to 450 UHMWPEPTFE or Graphite 18 to 930 to 200 Metal or Flow RingPTFE 29 to 232-20 to 450 Graphite 29 to 260-20 to 500R30006 (Alloy 6) or S31600 NitrideMetal or Flow RingGraphite 29 to 427-20 to 800 LCCS17400 or S20910 PEEK / PTFEPTFEPTFE 46 to 232 50 to 450CF3 MStainlessSteelS20910 PEEK / PTFEPTFE or RPTFEPTFE or Graphite 46 to 232 50 to 450 UHMWPEPTFE or Graphite 18 to 930 to 200 Metal or Flow RingPTFE 46 to 232 50 to 450 Graphite 46 to 260 50 to 500R30006 (Alloy 6) or S31600 NitrideMetal or Flow RingGraphite 46 to 454(1) 50 to 850(1)CW2MN10276 PEEK / PTFEPTFE or RPTFEPTFE 46 to 232 50 to 450M35-2N05500 PEEK / PTFEPTFE or RPTFEPTFE 46 to 232 50 to 4501. For applications exceeding 427_C (800_F), consult your Emerson sales office or Local Business Partner for appropriate high temperature disk edge ValveD103297X012 Product : control -DiskJuly 2018 7 Figure 5.
10 Material Pressure/Temperature CurvesControl- disk ValveD103297X012 Product : control -DiskJuly 2018 8 Note: CW2M is not listed in EN 12516-1 or ASME The PN and CL designations are used only to indicate relative pressure-retaining capabilities. M35-2 is not listed in EN 12516-1. The PN designations are used only to indicate relative pressure-retaining 6. Material Pressure/Temperature Curves1212 Control-Disk ValveD103297X012 Product : control -DiskJuly 2018 9 Figure 7. Material Pressure/Temperature CurvesE1140 Control-Disk ValveD103297X012 Product : control -DiskJuly 2018 10 Table 5. Maximum Allowable Shutoff Pressure Drops based on Trim (Seal, Shaft, and Bearings), BarNote: Do not exceed the EN or ASME pressure/temperature rating of the Valve or mating , _CDN5080100150200250300 BarPTFE or RPTFE SealPEEK/PTFE Bearings-46 to SealPEEK/PTFE Bearings-17 to Seal(1)Alloy 6 Bearings-46 to Seal(1)S31600/NitrideBearings-46 to Seal(1)PEEK/PTFE Bearings-46 to RingPEEK/PTFE Bearings-46 to RingS31600/NitrideBearings-46 to Pressure drops shown for metal seals are for forward flow ValveD103297X012 Product : control -DiskJuly 2018 11 Table 6.