Fisher DVC6005 Series Remote Mount Digital …

1 Quick Start Guide DVC6005 Digital Valve Controllers D103784X012 March 2018. Fisher FIELDVUE DVC6005 Series Remote Mount Digital Valve Controllers Contents Before You Begin .. 2. Step 1. Installation .. 3. Step 2. Connect the Pneumatic Tubing .. 15. Step 3. Connect the Electrical Wires .. 19. Step 4. Configure the Digital Valve controller .. 29. W8373. This quick start guide provides installation and initial setup information for DVC6005 HW1 & HW2 and DVC6005f Remote Mount base units and DVC6015, DVC6025, and DVC6035 Remote feedback units DVC6005 Digital Valve Controllers Quick Start Guide March 2018 D103784X012. Before You Begin Do not install, operate, or maintain a DVC6005 Series base unit and a DVC6015, DVC6025 or DVC6035 Remote feedback unit without being fully trained and qualified in valve, actuator, and accessory installation, operation, and maintenance.

2 To avoid personal injury or property damage, it is important to carefully read, understand, and follow all the contents of this quick start guide, including all safety cautions and warnings. Refer to the appropriate instruction manual supplement listed below for hazardous area approvals and special instructions for safe use and installations in hazardous locations. If you have any questions about these instructions, contact your Emerson sales office or Local Business Partner before proceeding. D CSA Hazardous Area Approvals DVC6005 Series Remote Mount Digital Valve Controllers (D104209X012). D FM Hazardous Area Approvals DVC6005 Series Remote Mount Digital Valve Controllers (D104210X012). D ATEX Hazardous Area Approvals DVC6005 Series Remote Mount Digital Valve Controllers (D104211X012).

3 D IECEx Hazardous Area Approvals DVC6005 Series Remote Mount Digital Valve Controllers (D104212X012). All documents are available from your Emerson sales office or at Contact your Emerson sales office or Local Business Partner for all other approval/certification information. WARNING. Avoid personal injury or property damage from sudden release of process pressure or bursting of parts. Before proceeding with any Installation procedures: D Always wear protective clothing, gloves, and eyewear to prevent personal injury or property damage. D Do not remove the actuator from the valve while the valve is still pressurized. D Disconnect any operating lines providing air pressure, electric power, or a control signal to the actuator.

4 Be sure the actuator cannot suddenly open or close the valve. D Use bypass valves or completely shut off the process to isolate the valve from process pressure. Relieve process pressure from both sides of the valve. D Use lock out procedures to be sure that the above measures stay in effect while you work on the equipment. D Check with your process or safety engineer for any additional measures that must be taken to protect against process media. D Vent the pneumatic actuator loading pressure and relieve any actuator spring precompression so the actuator is not applying force to the valve stem; this will allow for the safe removal of the stem connector. WARNING. To avoid static discharge from the plastic cover when flammable gases or dust are present, do not rub or clean the cover with solvents.

5 To do so could result in a spark that may cause the flammable gases or dust to explode, resulting in personal injury or property damage. Clean with a mild detergent and water only. CAUTION. Do not use sealing tape on pneumatic connections. This instrument contains small passages that may become obstructed by detached sealing tape. Thread sealant paste should be used to seal and lubricate pneumatic threaded connections. 2. Quick Start Guide DVC6005 Digital Valve Controllers D103784X012 March 2018. Related Documents The following documents include product specifications, reference materials, custom setup information, maintenance procedures, and replacement part details. If a copy of any of these documents is needed contact your Emerson sales office or Local Business Partner, or visit our website at D FIELDVUE DVC6000 HW2 Digital Valve controller Instruction Manual (D103785X012).

6 D HART Field Device Specification - FIELDVUE DVC6000 HW2 Digital Valve controller (D103782X012). D FIELDVUE DVC6000 Digital Valve Controllers Instruction Manual (D102794X012). D FIELDVUE DVC6000f Digital Valve Controllers Instruction Manual (D103189X012). Step 1 Install the Remote Mount Base Unit and Feedback Unit Notes The DVC6005 base unit ships separately from the control valve and does not include tubing, fittings or wiring. Mounting the instrument vertically, with the vent at the bottom of the assembly, or horizontally, with the vent pointing down, is recommended to allow drainage of moisture that may be introduced via the instrument air supply. For pipestand mounting proceed to page 4.

7 For wall mounting proceed to page 5. 3. DVC6005 Digital Valve Controllers Quick Start Guide March 2018 D103784X012. Pipestand Mounting 1. Position a standoff on the back of the DVC6005 base unit. 2. Using two mm (4 inch) 1/4 20 hex head screws loosely attach the base unit to the pipestand with the mounting bracket. 3. Position the second standoff, then, using the remaining mm (4 inch) hex head screws, securely fasten the base unit to the pipe stand. 4. Tighten all screws. 5. Proceed to the appropriate Remote feedback unit mounting procedure. Figure 1. FIELDVUE DVC6005 Pipestand Mounting 4 INCH 1/4 20. HEX HEAD SCREW. STANDOFF. MOUNTING BRACKET. X0437. For DVC6015 Remote feedback unit on sliding stem linear actuators up to 102 mm (4 inches) travel proceed to page 6.

8 For DVC6025 Remote feedback unit on long-stroke [102-610 mm (4-24 inch)]. travel sliding stem actuators and rotary actuators proceed to page 9. For DVC6035 Remote feedback unit on quarter turn rotary actuators proceed to page 12. 4. Quick Start Guide DVC6005 Digital Valve Controllers D103784X012 March 2018. Wall Mounting 1. Install the wall mounting screws by using the mounting bracket as a template. 2. Install the mounting bracket to the back of the base unit using the spacers and screws provided in the mounting kit. 3. Slide the assembly on the wall mounting screws and tighten. 4. Proceed to the appropriate Remote feedback unit mounting procedure. Figure 2. FIELDVUE DVC6005 Wall Mounting 57.

9 ( ). SPACER. 1 INCH 1/4 20. HEX HEAD. SCREW. 72. ( ). X0428. MOUNTING 10C1796 A. BRACKET 2 MOUNTING. HOLES. For DVC6015 Remote feedback unit on sliding stem linear actuators up to 102 mm (4 inches) travel proceed to page 6. For DVC6025 Remote feedback unit on long-stroke [102-610 mm (4-24 inch)]. travel sliding stem actuators and rotary actuators proceed to page 9. For DVC6035 Remote feedback unit on quarter turn rotary actuators proceed to page 12. 5. DVC6005 Digital Valve Controllers Quick Start Guide March 2018 D103784X012. DVC6015 Remote Mount Feedback Unit on Sliding Stem Linear Actuators up to 102 mm (4 inches) Travel Note If ordered as part of a control valve assembly, the factory mounts the DVC6015 Remote feedback unit on the actuator.

10 If you purchased the Remote feedback unit separately, you will need a mounting kit to Mount the Remote feedback unit on the actuator. See the instructions that come with the mounting kit for detailed information on mounting the Remote feedback unit to a specific actuator model. The DVC6015 Remote feedback unit mounts on sliding stem actuators with up to 102 mm (4 inch) travel. Figure 3. shows a typical mounting on an actuator with up to 51 mm (2 inch) travel. Figure 4 shows a typical mounting on actuators with 51 to 102 mm (2 to 4 inch) travel. For actuators with greater than 102 mm (4 inch) travel, see the guidelines for mounting a DVC6025 Remote feedback unit. Figure 3. FIELDVUE DVC6015 Remote Feedback Unit Mounted on Sliding Stem Actuators with up to 2 Inches Travel CAP SCREW, FLANGED.