Flexi Soft Modular Safety Controller, 8012478

1 O P E R A T I N G I N S T R U C T I O N SFlexi soft Modular Safety ControllerHardwareDescribed productFlexi soft Modular Safety ControllerHardwareManufacturerSICK AGErwin-Sick-Str. 179183 WaldkirchGermanyLegal informationThis work is protected by copyright. Any rights derived from the copyright shall bereserved for SICK AG. Reproduction of this document or parts of this document isonly permissible within the limits of the legal determination of Copyright Law. Any modi fication, abridgment or translation of this document is prohibited without the expresswritten permission of SICK trademarks stated in this document are the property of their respective owner. SICK AG. All rights documentThis document is an original document of SICK INSTRUCTIONS | Flexi soft Modular Safety Controller8012478/1DZ0/2022-03-02 | SICKS ubject to change without noticeContents1 About this of this and document Safety for the qualification of , compatibility, and and main main main main and FX3-MPL1 system I/O I/O I/O I/O Control Control analog input relay Function Interface (EFI).

2 Configuration recovery (ACR).. | SICKOPERATING INSTRUCTIONS | Flexi soft Modular Safety Controller3 Subject to change without notice5 Electrical to be met by the electrical of the main and FX3-CPU2 main main I/O I/O I/O I/O motion control feedback connection connecting connection analog input and UE410-4RO relay for the power supply to a Flexi soft of command devices and electro-mechanical Safety single-beam photoelectric Safety protective outputs Q1 to of EFI-enabled of a Pro-face of analog Flexi -Link Flexi -Line measures for Flexi Link and Flexi acceptance of the before initial messages on the FX3-CPUx main messages for the FX3-XTIO I/O messages for the FX3-XTDI I/O messages for the FX3-XTDS I/O messages for the FX0-STIO I/O signals of the FX3-ANA0

3 Analog input messages of the FX3-MOCx motion control INSTRUCTIONS | Flexi soft Modular Safety Controller8012478/1DZ0/2022-03-02 | SICKS ubject to change without messages of the UE410-2RO and UE410-4RO relay thorough check of the Safety function by qualified Safety per to displays shown by status LEDs, error messages, and trouble shooting the of switch-off response time of the Flexi soft of the response modules FX3-CPU0, FX3-CPU1, FX3-CPU2 and module module module I/O input module Control Control , FX3-EBX3, and FX3-EBX4 for FX3-MOCxencoder/motor feedback connection modules UE410-2 module main modules with system , FX3-XTDI, FX3-XTDS, and FX0-STIO I/O modules,UE410-2RO and UE410-4RO relay analog input motion control , FX3-EBX3, and FX3-EBX4 encoder/motor feed back connection module | SICKOPERATING INSTRUCTIONS | Flexi soft Modular Safety Controller5 Subject to change without notice13 Ordering plugs and for the Safety for the motion control for the diode for of and with EU on for the of of INSTRUCTIONS | Flexi soft Modular Safety Controller8012478/1DZ0/2022-03-02 | SICKS ubject to change without notice1 About this of this documentThese operating instructions contain the information required during the life cycle of theFlexi soft Modular Safety operating instructions are to be made available to all those who work with theFlexi soft Modular Safety the Flexi soft system, there are operating instructions and mounting instructions, each covering clearly definedfields of 1.

4 Overview of the Flexi soft documentationDocument typeTitleContentsPurposePart numberOperating instruc tionsFlexi soft ModularSafety ControllerHardwareDescription of the Flexi Softmodules and their functionsInstructions for technicalpersonnel working for themachine manufacturer oroperator on the safe mount ing, electrical installation,and maintenance of theFlexi soft Safety controller8012999 Operating instruc tionsFlexi soft in theFlexi soft DesignerConfiguration softwareDescription of the software-based configuration of theFlexi soft Safety control ler along with importantdiagnostics functions anddetailed notes on identifyingand rectifying errorsInstructions for technicalpersonnel working for themachine manufacturer oroperator on the safe config uration and commissioning,as well as the safe opera tion, of the Flexi soft safetycontroller8012998 Operating instruc tionsSafety DesignerConfiguration softwareDescription of the installa tion and general basic princi ples of operationTo provide technical person nel working for the machinemanufacturer/operator withinstructions so that they canuse the Safety Designer con figuration software8018178 Operating instruc tionsFlexi soft in theSafety DesignerConfiguration softwareDescription of the software-based configuration of theFlexi soft Safety control ler along with importantdiagnostics functions anddetailed notes on identifyingand rectifying errorsInstructions for technicalpersonnel working for themachine manufacturer oroperator on the safe config uration and commissioning,as well as the safe opera tion.

5 Of the Flexi soft safetycontroller8013926 Operating instruc tionsFlexi soft GatewaysHardwareDescription of the Flexi Softgateways and their functionsTo provide technical person nel working for the machinemanufacturer/operator withinstructions so that they cansafely carry out the mount ing, electrical installation,and maintenance work forthe Flexi soft gateways8012662 Operating instruc tionsFlexi soft Gateways inFlexi soft DesignerConfiguration softwareDescription of the software-based configuration of theFlexi soft gateway, informa tion about data exchange innetworks as well as aboutthe status, planning, andassociated mappingTo provide technical person nel working for the machinemanufacturer/operator withinstructions so that they cansafely configure and com mission the Flexi soft gate ways8012483 ABOUT THIS DOCUMENT 18012478/1DZ0/2022-03-02 | SICKOPERATING INSTRUCTIONS | Flexi soft Modular Safety Controller7 Subject to change without noticeDocument typeTitleContentsPurposePart numberOperating instruc tionsFlexi soft Gateways in theSafety DesignerConfiguration softwareDescription of the software-based configuration of theFlexi soft gateway, informa tion about data exchange innetworks as well as aboutthe status, planning.

6 Andassociated mappingTo provide technical person nel working for the machinemanufacturer/operator withinstructions so that they cansafely configure and com mission the Flexi soft gate ways8018170 Operating instruc tionsFlexi Loopsafe series connectionHardwareDescription of the Flexi Loopsafe series connection andits functionsTo provide technical person nel working for the machinemanufacturer/operator withinstructions so that they cansafely carry out the mount ing, electrical installation,and maintenance work forthe Flexi Loop safe seriesconnection8015834 Operating instruc tionsFlexi Loop in theFlexi soft Designerconfiguration softwareDescription of how to config ure and set the parametersfor the Flexi Loop safe seriesconnection using softwareTo provide technical person nel working for the machinemanufacturer/operator withinstructions so that they cansafely configure and com mission the Flexi Loop safeseries connection8014521 Operating instruc tionsFlexi Loop in Safety Designer Configuration softwareDescription of how to config ure and set the parametersfor the Flexi Loop safe seriesconnection using softwareTo provide technical person nel working for the machinemanufacturer/operator withinstructions so that they cansafely configure and com mission the Flexi Loop safeseries

7 Connection8018174 Mounting instruc tionsFlexi soft FX3-EBX3 andFX3-EBX4 Encoder/MotorFeedback connection BoxesDescription of FX3-EBX3 andFX3-EBX4 encoder/motorfeedback connection boxesTo provide technical person nel working for the machinemanufacturer/operator withinstructions so that they cansafely carry out the mount ing, electrical installation,commissioning, and mainte nance work for FX3-EBX3and FX3-EBX4 encoder/motor feedback connectionboxes8015600 Mounting instruc tionsFlexi soft FX3-EBX1 Opti mized Dual Encoder/MotorFeedback connection BoxDescription of the FX3-EBX1optimized dual encoder/motor feedback connectionboxTo provide technical person nel working for the machinemanufacturer/operator withinstructions so that theycan safely carry out themounting, electrical installa tion, commissioning, andmaintenance work for theFX3-EBX1 optimized dualencoder/motor feedbackconnection operating instructions apply to all modules of the Flexi soft Safety controller withthe exception of the Flexi soft ABOUT THIS DOCUMENT8 OPERATING INSTRUCTIONS | Flexi soft Modular Safety Controller8012478/1DZ0/2022-03-02 | SICKS ubject to change without noticeDocument identificationDocument part number: This document: 8012478 Available language versions of this document: 8012999 You can find the current version of all documents at depthThese operating instructions contain information about the Modular Flexi soft safetycontroller on the following topics.

8 Mounting Electrical installation Hardware commissioning Fault diagnosis and troubleshooting Ordering information Conformity and approvalThe planning and use of SICK protective devices requires technical skills that are notcovered by this official and legal regulations for operating the Flexi soft Modular Safety controllermust always be complied groupThese operating instructions are intended for planning engineers, developers, andoperators of plants and systems that are to be protected by means of a Flexi Softmodular Safety controller . They are also intended for people who integrate the Flexi Softsafety controller into a machine, carry out its commissioning, or who are in charge following information is available via the Internet: The Flexi soft operating instructions in various languages for viewing and printing The Flexi soft Designer configuration software The Safety Designer configuration software Configuration aids Example applications Data sheets Product and application animations CAD data for drawings and dimensional drawings EDS, ESI, GSD, and GSDML files Certificates (such as the EU declaration of conformity) Guide for Safe Machinery (six steps to a safe machine) and document conventionsThe following symbols and conventions are used in this document.

9 Safety notes and other notesDANGERI ndicates a situation presenting imminent danger, which will lead to death or seriousinjuries if not THIS DOCUMENT 18012478/1DZ0/2022-03-02 | SICKOPERATING INSTRUCTIONS | Flexi soft Modular Safety Controller9 Subject to change without noticeWARNINGI ndicates a situation presenting possible danger, which may lead to death or seriousinjuries if not a situation presenting possible danger, which may lead to moderate or minorinjuries if not a situation presenting possible danger, which may lead to property damage ifnot useful tips and to actionbThe arrow denotes instructions to The sequence of instructions for action is Follow the order in which the numbered instructions are given. The check mark denotes the result of an symbolsThese symbols indicate the status of an LED:oThe LED is off.

10 The LED is LED is illuminated ABOUT THIS DOCUMENT10 OPERATING INSTRUCTIONS | Flexi soft Modular Safety Controller8012478/1DZ0/2022-03-02 | SICKS ubject to change without notice2 Safety Safety notesProduct integrationDANGERThe product can not offer the expected protection if it is integrated the integration of the product in accordance with the machine requirements(project planning).bImplement the integration of the product in accordance with the project and electrical installationDANGERD eath or severe injury due to electrical voltage and/or an unexpected startup of themachinebMake sure that the machine is (and remains) disconnected from the voltagesupply during mounting and electrical sure that the dangerous state of the machine is and remains switched mounting or useThe target Safety -related level may not be achieved in the event of mounting, installing, and using th