GX Developer Version 8 Operating Manual (Safety ...

1 GX Developer Version 8 Operating Manual (Safety Programmable Controller)-SW8D5C-GPPW-E A - 1 A - 1 safety PRECAUTIONS (Read these precautions before using this product.) Before using this product, please read this Manual and the relevant manuals carefully and pay full attention to safety to handle the product correctly. In this Manual , the safety precautions are classified into two levels: "WARNING" and "CAUTION". Under some circumstances, failure to observe the precautions given under "CAUTION" may lead to serious consequences. Observe the precautions of both levels because they are important for personal and system safety . Make sure that the end users read this Manual and then keep the Manual in a safe place for future reference.

2 [Design Instructions] ! WARNING When data/program change, or status control is performed from a PC to a running safety programmable controller, create an interlock circuit outside the sequence program and safety programmable controller to ensure that the whole system always operates safely. For the operations to a safety programmable controller, pay full attention to safety by reading the relevant manuals carefully, and establishing the Operating procedure. Furthermore, for the online operations performed from a PC to a safety CPU module, the corrective actions of the whole system should be predetermined in case that a communication error occurs due to a cable connection fault, etc. When a safety remote I/O module has detected a CC-Link safety error, it turns off all the outputs. Note that the outputs in a ladder program are not automatically turned off. If a CC-Link safety error has been detected, create a ladder program that turns off the outputs in the program.

3 If the CC-Link safety is restored with the outputs on, it may suddenly operate and result in an accident. To inhibit restart without Manual operation after safety function was performed and outputs were turned OFF, create an interlock program which uses a reset button for restart. A - 2 A - 2 [Startup/Maintenance Instructions] ! CAUTION The online operations performed from a PC to a running safety programmable controller (Program change when a safety CPU is RUN, device test, and Operating status change between RUN and STOP) have to be executed after the Manual has been carefully read and the safety has been ensured. Following the Operating procedure predetermined at designing, the operation has to be performed by an instructed person.

4 When changing a program while a safety CPU is RUN (Write during RUN), it may cause a program breakdown in some Operating conditions. Fully understand the precautions described in the GX Developer 's Manual before use. A - 3 A - 3 CONDITIONS OF USE FOR THE PRODUCT (1) Mitsubishi programmable controller ("the PRODUCT") shall be used in conditions; i) where any problem, fault or failure occurring in the PRODUCT, if any, shall not lead to any major or serious accident; and ii) where the backup and fail-safe function are systematically or automatically provided outside of the PRODUCT for the case of any problem, fault or failure occurring in the PRODUCT. (2) The PRODUCT has been designed and manufactured for the purpose of being used in general industries.

5 MITSUBISHI SHALL HAVE NO RESPONSIBILITY OR LIABILITY (INCLUDING, BUT NOT LIMITED TO ANY AND ALL RESPONSIBILITY OR LIABILITY BASED ON CONTRACT, WARRANTY, TORT, PRODUCT LIABILITY) FOR ANY INJURY OR DEATH TO PERSONS OR LOSS OR DAMAGE TO PROPERTY CAUSED BY the PRODUCT THAT ARE OPERATED OR USED IN APPLICATION NOT INTENDED OR EXCLUDED BY INSTRUCTIONS, PRECAUTIONS, OR WARNING CONTAINED IN MITSUBISHI'S USER, INSTRUCTION AND/OR safety MANUALS, TECHNICAL BULLETINS AND GUIDELINES FOR the PRODUCT. ("Prohibited Application") Prohibited Applications include, but not limited to, the use of the PRODUCT in; y Nuclear Power Plants and any other power plants operated by Power companies, and/or any other cases in which the public could be affected if any problem or fault occurs in the PRODUCT. y Railway companies or Public service purposes, and/or any other cases in which establishment of a special quality assurance system is required by the Purchaser or End User.

6 Y Aircraft or Aerospace, Medical applications, Train equipment, transport equipment such as Elevator and Escalator, Incineration and Fuel devices, Vehicles, Manned transportation, Equipment for Recreation and Amusement, and safety devices, handling of Nuclear or Hazardous Materials or Chemicals, Mining and Drilling, and/or other applications where there is a significant risk of injury to the public or property. Notwithstanding the above, restrictions Mitsubishi may in its sole discretion, authorize use of the PRODUCT in one or more of the Prohibited Applications, provided that the usage of the PRODUCT is limited only for the specific applications agreed to by Mitsubishi and provided further that no special quality assurance or fail-safe, redundant or other safety features which exceed the general specifications of the PRODUCTs are required. For details, please contact the Mitsubishi representative in your region.

7 A - 4 A - 4 REVISIONS The Manual number is given on the bottom left of the back cover. Print Date Manual Number Revision Sep., 2006 SH(NA)-080576 ENG-A First edition Oct., 2007 SH(NA)-080576 ENG-B Addition Chapter 6 Correction GENERIC TERMS AND ABBREVIATIONS IN THIS Manual , Section Mar., 2008 SH(NA)-080576 ENG-C Correction Section , Section , Chapter 2, Section , Appendix 1 Jun., 2008 SH(NA)-080576 ENG-D Correction Section Apr., 2009 SH(NA)-080576 ENG-E Correction Chapter 6 Apr., 2011 SH(NA)-080576 ENG-F Addition CONDITIONS OF USE FOR THE PRODUCT, Section , Section Correction safety PRECAUTIONS, MANUALS, GENERIC TERMS AND ABBREVIATIONS IN THIS Manual , Section , Section , Section , Section , Section , Section , Section , Section , Appendix 1 May, 2012 SH(NA)-080576 ENG-G Addition Section Japanese Manual Version SH-080575-GThis Manual confers no industrial property rights or any rights of any other kind, nor does it confer any patent licenses.

8 Mitsubishi Electric Corporation cannot be held responsible for any problems involving industrial property rights which may occur as a result of using the contents noted in this Manual . 2006 MITSUBISHI ELECTRIC CORPORATION A - 5 A - 5 INTRODUCTION Thank you for choosing the Mitsubishi MELSOFT series Integrated FA software. Please read this Manual and make sure you understand the functions and performance of MELSEC series sequencer thoroughly in advance to ensure correct use. Please make this Manual available to the end user. CONTENTS safety PRECAUTIONS ..A - 1 CONDITIONS OF USE FOR THE PRODUCT ..A - 3 REVISIONS ..A - 4 - 5 - 5 MANUALS ..A - 7 HOW TO SEE THE Manual ..A - 8 GENERIC TERMS AND ABBREVIATIONS IN THIS Manual .

9 A -11 Chapter 1 GENERAL DESCRIPTION 1- 1 to 1- 30 Features .. 1- 1 Access 1- 2 User registration and login certification .. 1- 3 CPU access password .. 1- 4 safety CPU operation mode ( safety MODE and TEST MODE) .. 1- 5 Operation lock .. 1- 5 Functions Lists .. 1- 6 Functions lists .. 1- 6 Restricting operations by using safety CPU operation mode/access level .. 1-23 Chapter 2 SYSTEM CONFIGURATION 2- 1 to 2- 2 Connecting to safety 2- 1 Connecting to Another CPU via safety CPU .. 2- 2 Chapter 3 RESTRICTIONS AND PRECAUTIONS 3- 1 to 3- 2 Precautions for the GX Developer Version Earlier than the safety CPU Compatible Version .. 3- 1 Precautions for Management .. 3- 2 Chapter 4 PROCEDURES TO OPERATION 4- 1 to 4- 2 When Creating a safety Project .. 4- 1 When Modifying the safety Project in Operation.

10 4- 2 A - 6 A - 6 Chapter 5 ADDED FUNCTIONS TO CORRESPOND TO A safety PROGRAMMABLE CONTROLLER 5- 1 to 5-50 Security 5- 1 Registering the user when creating a new project .. 5- 1 Registering/deleting/changing a login user .. 5- 3 Logging in to a project .. 5- 9 Locking operations .. 5-11 safety CPU Operation .. 5-15 Switching safety CPU operation 5-15 Displaying ROM information .. 5-16 Registering or changing a CPU access 5-18 Initializing programmable controller memory .. 5-21 Switching the CPU to be 5-22 Detecting the Damaged Project 5-23 Highlighting safety Devices .. 5-25 safety devices .. 5-25 Highlighting safety devices .. 5-26 Setting Parameters .. 5-28 Setting the PLC 5-28 Setting the network 5-29 Diagnosing a safety Programmable Controller.