Hardware Manual E84AVxCx 8400 StateLine-HighLine …

1 + .Q+ Hardware .. 45 kW E84 Axxxx StateLine C/HighLine C/TopLine CFrequency inverter 8400L-forceDrivesTranslation0 Fig. 0 Tab. 0 Contentsi 3 EDS84 ASC552 EN About this Document Conventions Terms and abbreviations Notes Safety General safety and application notes for Lenze General safety and application instructions for Lenze Residual Product Device Overview of standard Overview of control Product Technical General data and operating Rated Operation at rated mains voltage 230 Operation at rated mains voltage 400 Operation at a rated mains voltage of 500 Operation with increased power at a 230 V Operation with increased power at a 400 V Operation with increased power at a 500 V Current Overcurrent

2 Terminal StateLine C control External supply voltage 24 Analog Analog Digital Digital Connection of relay 4 EDS84 ASC552 EN HighLine C control External supply voltage 24 Analog Analog Digital Digital Connection of relay Motor holding brake TopLine C control Axis Multi-encoder Resolver Mechanical Important Standard devices in a power range of .. 3 Assembly in built-in technique (standard) Assembly in push-through technique (thermal separation) Mounting in cold plate Standard devices in the power range 3 .. 22 Assembly in built-in technique (standard) Assembly in push-through technique (thermal separation) Mounting in cold plate Standard devices in a power range of 30.

3 45 Assembly in built-in technique (standard) Mounting in cold plate Electrical Important Electrical Device Maximum motor cable Motor Interaction with compensation Safety instructions for the installation according to UL or Safety instructions for the installation according to UL or 5 EDS84 ASC552 EN Installation according to EMC (installation of a CE-typical drive system) Mains connection, DC Motor Control Installation in the control Wiring outside of the control Detecting and eliminating EMC Devices in the power range .. kW (1/N/PE AC 230 V) Example Terminal assignment of the power Devices in the power range.

4 22 kW (3/PE AC 400 V) Example Terminal assignment of the power Devices in a power range of 30 .. 45 kW (3/PE AC 400 V) Example Terminal assignment of the power Common control Important System bus connection (CANopen) Connection of relay StateLine C control External supply voltage 24 Analog inputs and Digital inputs and HighLine C control External supply voltage 24 Analog inputs and Digital inputs and Motor holding brake TopLine C control Resolver Encoder Axis Before switching Quick Keypad Terminal 6 EDS84 ASC552 EN Braking Braking operation without additional Braking operation with external brake Operation at rated mains voltage 230 Operation at rated mains voltage 400 Operation at a rated mains voltage of 500 Selection of the brake Rating for Lenze brake Wiring of brake

5 Operation with spring-applied Rated Display of operating data, Status display via controller Drive diagnostics via Safety Important Hazard and risk Mission Periodic Basics for safety Operating Hardware Technical Electrical Accessories (overview) Mains RFI filter/mains Sinusoidal External brake 7 EDS84 ASC552 EN Memory Communication Power supply Terminals (replacement) EMC Accessories for applications with digital Total this documentationDocument history1 8 EDS84 ASC552 EN this documentationContentsThehardwaremanualpr ovidesthecompleteinformationontheapplica tionasdirectedofthe 8400 controllers of the StateLine C, HighLine C, and TopLine C designationfrom hardwareversionfrom software version8400 StateLine HighLine TopLine groupThis Hardware Manual is intended for all persons who design, install, commission, andadjust controllers of the 8400 Inverter Drives product range.

6 Tip!Information and tools concerning the Lenze products can be found in thedownload area historyMaterial + : Conformity EACcorrected: Error, data according to on safety engineering: HW revision dimension sheetsError : Devices of size 7 (30 .. 45 kW) Devices of the TopLine versionError by devices of device size 6( .. 22kW)Error by push-through and cold by devices of device size 5 (7 .. 15kW) by devices in the HighLine to the chapter Electrical installation editionAbout this documentationConventions used1 9 EDS84 ASC552 EN usedThis documentation uses the following conventions to distinguish between differenttypes of information:Spelling of numbersDecimal separatorPointIn general, the decimal point is instance: warnings GiveninEnglishandFrenchUR warnings TextProgram name PC softwareFor example: Engineer , Global DriveControl (GDC)IconsPage reference Reference to another page with additionalinformationFor instance: 16=seepage16 Documentation reference Reference to another documentation withadditional informationFor example.

7 EDKxxx = seedocumentation EDKxxxAbout this documentationTerms and abbreviations used1 10 EDS84 ASC552 EN and abbreviations usedTermMeaningDevice sizeUsed as generic term for a group of devices which have the same dimensions(depth, height and width) but different power deviceUsed as generic term when actions and features are described which are verysimilar or the same for different versions or device sizes, mechanical installation or power according to EN ISO 13849-1 OSSDO utput Signal Switching Device, tested signal outputPWMP ulse width modulationSILS afety Integrity Level according to IEC 61508 SUSafety UnitOFF stateSignal status of the safety sensorswhen safety sensors are activated or respondON stateSignal status of the safety sensors during normal operationSTOSafeTorqueOffFormer designation.

8 Safe standstillAbout this documentationNotes used1 11 EDS84 ASC552 EN usedThe following pictographs and signal words are used in this documentation to indicatedangers and important information:Safety instructionsStructure of safety instructions: Danger!(characterises the type and severity of danger)Note(describes the danger and gives information about how to prevent dangeroussituations)Pictograph and signal wordMeaning Danger!Danger of personal injury through dangerous electrical to an imminent danger that may result in death orserious personal injury if the corresponding measures are nottaken. Danger!Danger of personal injury through a general source of to an imminent danger that may result in death orserious personal injury if the corresponding measures are nottaken.

9 Stop!Danger of property to a possible danger that may result in propertydamage if the corresponding measures are not notesPictograph and signal wordMeaning Note!Important note to ensure troublefree operation Tip!Useful tip for simple handling Reference to another documentationSpecial safety instructions and application notesPictograph and signal wordMeaning Warnings!Safety note or application note for the operation according toUL or CSA measures are required to meet the requirements accordingto UL or CSA. Warnings!Safety instructionsGeneral safety and application notes for Lenze controllers2 12 EDS84 ASC552 EN safety and application notes for Lenze controllers(in accordance with Low-Voltage Directive 2006/95/EC)ForyourpersonalsafetyDisregar ding the following safety measures can lead to severe injury to persons anddamage to material assets: Only use the product as directed.

10 Nevercommissiontheproductintheeventofvis ibledamage. Never commission the product before assembly has been completed. Do not carry out any technical changes on the product. Only use the accessories approved for the product. Only use original spare parts from Lenze. Observe all regulations for the prevention of accidents, directives and lawsapplicable on site. Transport, installation, commissioning and maintenance work must only be carriedout by qualified personnel. Observe IEC 364 and CENELEC HD 384 or DIN VDE 0100 and IEC report 664 orDIN VDE 0110 and all national regulations for the prevention of accidents. According to this basic safety information, qualified, skilled personnel are personswho are familiar with the assembly, installation, commissioning, and operation ofthe product and who have the qualifications necessary for their occupation.