Heavy Duty Starter Motors - Prestolite Electric

1 Heavy DutyStarter MotorsContentsThe titan is born3 The titan Edge In-line Gear Reduced3 Features - Benefits5 Causes and Solutions6 Technical Guidelines 12V7 Flange Clocking Positions 12V8 Cross Reference / Applications12V9 Stacking Up To Performance 12V12 Flange Clocking Positions 24V14 Technical Guidelines / Applications 24V15 Cross Reference 24V16 Stacking Up To Performance 24V17 2010 Prestolite Electric Incorporated / Leece-Neville is proud to announce the titan Series of gear reduced Starter Motors . The new titan brand encompasses our complete line of gear reduced Starter Gear ReducedWith the name titan you expect it to be strong, and this next generation titan 105 Starter motor series will exceed your expectations. Designed specifically for diesel engines up to 11 liters, the gear reduced technology delivers the high torque output and starting power you need, even in severe conditions and low titan EdgeCompact size, lighter weightGear Reduction SystemElectrical Soft StartHeavy duty roller clutch driveInline gear reduced with 4 planetsThe titan Is BornEarly in 2005 Prestolite Electric Incorporated placed into motion a strategic plan to expand and consolidate our gear reduced Starter line.

2 2010 Prestolite Electric Incorporated 4 Gear reduction yields higher torque in a smaller design reduces envelope requirements versus offset gear stronger gear box, due to larger component sizes (Planets, annulus, armature pinion). Inline gear reduced with 4 planetsIncorporates additional soft start features. Soft EngagementBetter able to withstand shock loading of gear reduced drives. Heavy duty roller clutch driveSoft Start The Leece-Neville 2-stage electrical soft engagement system provides proper pinion to ring gear alignment and full engagement before cranking due to the rotating pinion. This helps prevent wear on pinions and ring gears .Long Life. With our bush-less design, jump start and over crank protection, these powerful Starter Motors are designed to keep your engines cranking when you need them and versatility.

3 The titan Series are a compact size and their light weight makes them easy to service. Rotatable nose housings and flanges give them more versatility than other brands of Starter The titan 105 provides more power in a smaller package and the in-line design allows for the greatest installation flexibility. and Medium duty PowerThe new titan 105 Series Starter Motors are 5 kW gear reduced for today s demanding Heavy and medium duty and BenefitsReferenceFeatureBenefitACompact size, Lighter weightEase of service, reduces overall vehicle weightBInline gear reducedMore power in a smaller package, the in-line design allows for the greatest installation flexibilityCElectrical soft startProvides proper pinion to ring gear alignment and full engagement before cranking due to the rotating pinionDSealed noseless designProtects against ingress of dust, oil, water and other contaminates and abrasivesEIntegral mag switch relayMinimal wiring between relay and solenoid, assures more reliable starting circuitA - Compact size.

4 Lighter weightADEBC 2010 Prestolite Electric Incorporated 6 Causes and SolutionsThe new titan Series Starter Motors provide solutions to the primary causes of starting system malfunction. Low battery chargeA battery having a low / poor state of charge will place abnormal stresses on the starting system. The titan is designed to maximize performance, making every crank count. Adverse weather conditions Excessive vibrationWhen starting system components are poorly or loosely mounted to the vehicle s engine, the resulting vibration can damage sensitive internal components. The titan evolutionary design withstands high vibration levels, providing high durability and Starter motor can become damaged if it operates too long at high temperatures. Excessive heat is generally due to continuous engagement of the Starter .

5 Damage to starting system components can occur when the Starter motor is cranked for long periods (often due to cold weather starts). Corrosion, dirt and dustStarting system components operate less efficiently when corrosion forms or dirt particles build up. The titan design deters build up and ingress of foreign materials. Operator misuseWith it s evolutionary design, quality engineering and proven capability, the titan will stand up to the rigorous conditions your engine needs to Volt Technical GuidelinesThe new titan 105 Series Starter Motors provides the technology you need for Heavy and medium duty diesel engines. Now with rotatable nose / TerminalsReturn path & insulationPinionPart NumberBatteryNegativeSolenoidNo. of TeethO/DPCDRoot DiaTooth FormPressure AngleDistance over 2 View12V CWRotatable SAE1 FlangeISB07 offsetTeeth108 at restPinion Details45 41 o setDetailsFront View12V CWRotatable SAE1 FlangeTeeth108 at restPinion DetailsM10561190 DetailsFront View12V CWRotatable SAE1 FlangeTeeth128 at restPinion DetailsM10561290 DetailsFront View12V CWRotatableSAE3 FlangeM105613 has OCPT eeth128 at restPinion DetailsM105602 / Volt titan 105 Starter MotorsData Flange (SAE J542 Type)Flange AngleRotatable Nose / FlangeFixing Holes Spigot DiameterReach (Flange to Ring-gear)

6 Pinion Rest PositionPart NumberOCPF rame Diameter mmVoltageRotation CW/CCWD iameterPCDM105601N10512/14CW View12V CWRotatable SAE1 FlangeTeeth1210 at restPinion Details41 45 M105601 DetailsFront View12V CWRotatable SAE3 FlangeTeeth116 at restPinion 45 2010 Prestolite Electric Incorporated 8 The new titan 105 Series Starter Motors are for greater versatility with less models in Volt Additional Flange PositionsMirrored NosePositionOriginal Position90 NosePosition180 NosePositionM105601 Flange Clocking41 131 139 49 Mirrored NosePosition41 139 131 Original Position90 NosePosition180 NosePositionM105610 Flange Clocking49 Mirrored NosePositionOriginal Position90 NosePosition180 NosePositionM105611 Flange Mirrored NosePositionOriginal Position90 NosePosition180 NosePositionM105612 Flange Mag Switch Position 45 MagPositionWhere usedM105610M105611M105612 Original PositionM105602/M105613 Flange ClockingAlternative PositionM105615 Flange ClockingAlternative new titan 105 Series Starter Motors are designed specifically for Heavy and medium duty diesel engines up to 11 Volt Cross Reference / ApplicationsSales NumberEngineApplication TruckPrestoliteM1056011993883228000-5850 1993891228000-585110461301** See Note10479307M105602 Cummins ISC,ISL International DT466E,DT530, DT570 Max Force DT9&10 Cat 3208 Freightliner Sterling Western Star International Truck199031620430285 *228000-8511614303C91M130D2001H (3672731C92)199031920520903 *3601668C912011457C91M130D2004H (3808509C92)1990405 *3667911C91428000-14222011847C91MS2-530 (3574175C94)

7 199371385103338 ** See Note2018380C91MS2-570 (3593808C92)1993763IN21782018381C9119937 78 MITIN13783601668C911993874M009T70979*380 4472C921993928M9709793804473C921993969PB 0979 *3667911C918200005PC0779 *8200030 *VV0279 *8200042 8200050 *820008082000818200087820010782002188200 2198200360830000583000078300015104610891 0461169104611711046122710461277104613851 04613861046143510461501 *10461757 *10461769104789991047925010479251 *1047930019011510 *19011525 *19026028190260291614303C912011457C91201 1847C912018380C912018381C91323-897KW0779 ** M105 may be too long for some applications. Please verify fit : M105 Length = , Denso R5 Length = *Approved for diesel engines up to 11L maximum. 2010 Prestolite Electric Incorporated 10 Cross Reference (Continued)12 Volt Cross Reference / Applications** M105 may be too long for some applications.

8 Please verify fit. M105 Length = , Denso R5 Length = *Approved for diesel engines up to 11L maximum. Sales NumberEngineApplication TruckPrestoliteM105610820001482000238200 0778300024104617641046177119011400190114 021901140419011407M105611 Can replace MS2-5201046103028000-3291113402028000-50 41113640** See Volt Cross Reference / ApplicationsSales NumberEngineApplication TruckPrestoliteM105612 Can replace MS2-521199388510461434228000-58501046145 610461431228000-58511047901410479207** See Note104790711047921510479278104792421047 90981046149610479206M105613 Cummins ISC,ISL International DT466E, DT530, DT570 Max Force DT9&10 Cat 3208 Freightliner Sterling Western Star International TruckR046138419011526M130D2002HP (3672730C92)104612331990406M130D2005HP (3808510C92)104613048200081MS2-531 (3574176C94)104613848200082MS2-571 (3593812C92)

9 104788128300007190115258300008 DelcoMitsubishiInternationalM105615 Mack E7, Cum-mins ISM, ISL, CAT C9, C10, C118200037820030819011517 MIB970975D61-6002-0083815734C91820005083 0000919011518 MIB970975 FLPC09798200090830001919011521FL0975PC14 798200091830002019011529 MIB970777PC187982001041046177719011530 MIB970777 FLM98357982002881901150019011531FL077720 851006820028919011505FL0579VV07768200290 19011516IN1478VV0977D61-6002-004** M105 may be too long for some applications. Please verify fit : M105 Length = , Denso R5 Length = *Approved for diesel engines up to 11L maximum. Cross Reference (Continued) Prestolite NumberEngineReplaces Various StartersPopular ApplicationsM105601 INTERNATIONAL: D35837MT, 41MT, R4 International, WaukeshaCAT: 320837MT, 41MT, R4 Case AG Equip., New Holland AgCAT: 312637MT, 41MT, R4 Ford TruckM105302M105602*INTERNATIONAL: 466 & 57037MT, 38MT, R4, P5 Dura Star 4000, Work Star 7000, NavistarCUMMINS: ISC, ISL38MT, 39MT, 41MT, R5, P8, MitsubishiSterling, Freightliner, International, Peterbilt, Ken-worth, Int l BusCAT: C7, C9, C10, C1138MT, 39MT, 41MT, R5, P8, MitsubishiSterling, Freightliner, International, Peterbilt, Ken-worth, MCI BusM105610 CUMMINS: OSB0729MT, DensoSterling, Freightliner, International, FordM105611 CAT: 3116, 3126, C737MT, 38MT, R4, MS2-520 GMC, Freightliner, Peterbilt, Kenworth, Ford 650/750, International Bus, Blue Bird BusCUMMINS: M11R5 Sterling, Freightliner, Peterbilt, Kenwroth, Interna-tional, VolvoPERKINS: 4-248, 6-35437 MTClark EquipmentM105612 CAT.

10 3116, 3126, C73, C737MT, 41MT, R4, MS2-521 Blue Bird Bus, GMC Trucks, Ford Trucks, Freight-liner, Kenworth, Peterbilt, Sterling, Western StarJOHN DEERE:544G, 624G, 643G, 644G, 843G37MT, 41MT, R4 John Deere Ag & IndustrialM105615 Mack E7 MackMackCummins ISMF reightliner, Western Star, Navistar, Kenworth, PeterbiltCummins ISLV olvoCAT C9, C10, C11 Kenworth, PeterbiltApplications 2010 Prestolite Electric Incorporated 12 Stacking up to performance12 VOLT PERFORMANCE Volt titan 105 Starter Motors24 VoltThe new titan 105 Series Starter Motors are for greater versatility with less models in Volt Additional Flange PositionsOriginal PositionM105702 Flange 30 NosePosition90 NosePosition120 NosePosition210 NosePosition240 Original Position30 NosePositionM105703 Flange Clocking90 NosePosition120 NosePosition210 NosePosition240 Mag Switch Position 45 MagPositionWhere usedM105704 Mag Switch Position 90 MagPositionWhere usedM105702M10570390 Volt Technical Guidelines / ApplicationsThe new titan 105 Series Starter Motors provides the technology you need for Heavy and medium duty diesel Flange (SAE J542 Type)