In-line Twin Pump

1 In-line Twin PumpInstallation/Operating ManualOmega DSL2 / 60 Legal information/CopyrightOriginal operating manual Omega DSL All rights reserved. The contents provided herein must neither be distributed, copied, reproduced, edited or processed forany other purpose, nor otherwise transmitted, published or made available to a third party without the manufacturer'sexpress written to technical modification without prior notice. Duijvelaar Pompen, Alphen aan den Rijn, Nederland 27/09/20163 / .. of partly completed group .. applicable to safety symbols/markings .. qualification and and risks caused by non-compliance with this information for the information for maintenance, inspection and modes of compatibility .. 123 Transport/Temporary the condition upon .. to supplier .. 144 Description of the Pump (Set).. Information as per Regulation No.

2 547/2012 (for water pumps with a maximum shaft power of150 kW) implementing "Ecodesign" Directive 2009/125 plate .. details .. and of supply .. and 205 Installation at to be carried out prior to the pump the piping .. forces and moments at the pump balance connections .. 244 / connection inside the terminal 256 Commissioning/Start- .. for earth conductor insulation in and venting the pump .. the direction of .. the shaft .. of starts .. and permissible .. to be taken for to 357 of operation .. work .. and lubricant change .. the pump information/ safety the pump the complete pump the back pull-out the impeller .. the mechanical seal .. the pump information/ safety the mechanical the the back pull-out parts spare parts.

3 Spare parts stock for 2 years' operation to DIN 469 Related installation positions .. drawing with list of 505 / 6010EU Declaration of 5211EU Declaration of 5312EU Declaration of 5413 Certificate of 566 / 60 GlossaryBack pull-out unitPump without pump casing; partly completedmachineryCertificate of decontaminationA certificate of decontamination is enclosed bythe customer when returning the product to themanufacturer to certify that the product has beenproperly drained to eliminate any environmentaland health hazards arising from components incontact with the fluid designMotor directly fitted to the pump via a flange or adrive lanternDischarge lineThe pipeline which is connected to the dischargenozzleHydraulic systemThe part of the pump in which the kinetic energyis converted into pressure energyIE3 Efficiency class to IEC 60034-30: 3 = PremiumEfficiency (IE = International Efficiency) In-line designA pump whose suction and discharge nozzle arearranged opposite each other and have the samenominal characteristicsThe noise emission to be expected, indicated assound pressure level LpA in dB(A)PumpMachine without drive, additional components oraccessoriesPump setComplete pump set consisting of pump, drive,additional components and accessoriesSuction lift line/suction head lineThe pipeline which is connected to the suctionnozzle7 / 60 GeneralPrinciplesThis operating manual is supplied as an integral part of the type series indicated on the frontcover.

4 The operating manual describes the proper and safe use of this equipment in allphases of name plate indicates the type series, the main operating data and the material number/series code. The material number/series code uniquely describes the product and is used asidentification in all further business the event of damage, immediately contact your nearest DP service centre to maintain theright to claim under warranty. Noise characteristics see [ Section , Page 20]Installation of partly completed machineryTo install partly completed machinery supplied by KSB refer to the sub-sections groupThis operating manual is aimed at the target group of trained and qualified specialist technicalpersonnel. [ Section , Page 10]Other applicable documentsTable 1: Overview of other applicable documentsDocumentContentsData sheetDescription of the technical data of the pump (set)General arrangement drawing/outlinedrawingDescription of mating dimensions and installationdimensions for the pump (set), weightsDrawing of auxiliary connectionsDescription of auxiliary connectionsHydraulic characteristic curveCharacteristic curves showing head, NPSH required,efficiency and power inputGeneral assembly drawing 1)Sectional drawing of the pumpSub-supplier product literature 1)Operating manuals and other product literature describingaccessories and integrated machinery componentsSpare parts lists 1)Description of spare partsPiping layout 1)Description of auxiliary pipingList of components 1)Description of all pump componentsAssembly drawing 1)

5 Sectional drawing of the installed shaft sealFor accessories and/or integrated machinery components observe the relevantmanufacturer's product )If agreed to be included in the scope of / 60 SymbolsTable 2: Symbols used in this manualSymbolDescription Conditions which need to be fulfilled before proceeding with the step-by-stepinstructions safety instructions Result of an action instructionsNoteRecommendations and important information on how to handle the / 60 SafetyAll the information contained in this section refers to hazardous to safety symbols/markingsTable 3: Definition of safety symbols/markingsSymbolDescription!DANGER DANGERThis signal word indicates a high-risk hazard which, if not avoided, will result indeath or serious injury.!WARNINGWARNINGThis signal word indicates a medium-risk hazard which, if not avoided, couldresult in death or serious signal word indicates a hazard which, if not avoided, could result in damageto the machine and its hazardIn conjunction with one of the signal words this symbol indicates a hazard whichwill or could result in death or serious hazardIn conjunction with one of the signal words this symbol indicates a hazardinvolving electrical voltage and identifies information about protection againstelectrical damage In conjunction with the signal word CAUTION this symbol indicates a hazard forthe machine and its operating manual contains general installation.

6 Operating and maintenance instructionsthat must be observed to ensure safe pump operation and prevent personal injury anddamage to safety information in all sections of this manual must be complied operating manual must be read and fully understood by the specialist personnel/operators responsible prior to installation and contents of this operating manual must be available to the specialist personnel at the siteat all attached directly to the pump set must always be complied with and kept in aperfectly legible condition. This applies to, ,: Arrow indicating the direction of rotation Markings for connections Name plateThe operator is responsible for ensuring compliance with all local regulations not taken intoaccount in this operating electric drive has been designed and constructed in accordance with the requirements ofDirective 2014/35/EU ("Low-voltage Directive").Intended use The product must not be used in potentially explosive !

7 / 60 The pump (set) must only be operated within the operating limits described in the otherapplicable documents. Only operate pumps/pump sets which are in perfect technical condition. Do not operate the pump (set) in partially assembled condition. Only use the pump to handle the fluids described in the data sheet or product literature ofthe pump model or variant. Never operate the pump without the fluid to be handled. Observe the minimum flow rates indicated in the data sheet or product literature (toprevent overheating, bearing damage, etc). Observe the maximum flow rates indicated in the data sheet or product literature (toprevent overheating, mechanical seal damage, cavitation damage, bearing damage, etc). Do not throttle the flow rate on the suction side of the pump (to prevent cavitationdamage). Consult the manufacturer about any use or mode of operation not described in the datasheet or product of foreseeable misuse Never open the discharge-side shut-off elements further than permitted.

8 The maximum flow rates specified in the product literature or data sheet would beexceeded. Risk of cavitation damage Never exceed the permissible operating limits specified in the data sheet or productliterature regarding pressure, temperature, mains voltage, mains frequency, ambienttemperature, motor rating, speed, etc. Observe all safety information and instructions in this qualification and trainingAll personnel involved must be fully qualified to transport, install, operate, maintain andinspect the machinery this manual refers responsibilities, competence and supervision of all personnel involved in transport,installation, operation, maintenance and inspection must be clearly defined by the in knowledge must be rectified by means of training and instruction provided bysufficiently trained specialist personnel. If required, the operator can commission themanufacturer/supplier to train the on the pump (set) must always be supervised by technical specialist and risks caused by non-compliance with this manual Non-compliance with this operating manual will lead to forfeiture of warranty cover and ofany and all rights to claims for damages.

9 Non-compliance can, for example, have the following consequences: Hazards to persons due to electrical, thermal, mechanical and chemical effects andexplosions Failure of important product functions Failure of prescribed maintenance and servicing practices Hazard to the environment due to leakage of hazardous / 60 safety awarenessIn addition to the safety information contained in this manual and the intended use, thefollowing safety regulations shall be complied with: Accident prevention, health and safety regulations Explosion protection regulations safety regulations for handling hazardous substances Applicable standards, directives and lawsSafety information for the operator/user The operator shall fit contact guards for hot, cold and moving parts and check that theguards function properly. Do not remove any contact guards during operation. Provide the personnel with protective equipment and make sure it is used.

10 Contain leakages ( at the shaft seal) of hazardous fluids handled ( explosive,toxic, hot) so as to avoid any danger to persons and the environment. Adhere to allrelevant laws. Eliminate all electrical hazards. (In this respect refer to the applicable national safetyregulations and/or regulations issued by the local energy supply companies.) If shutting down the pump does not increase potential risk, fit an emergency-stop controldevice in the immediate vicinity of the pump (set) during pump set information for maintenance, inspection and installation Modifications or alterations of the pump are only permitted with the manufacturer's priorconsent. Use only original spare parts or parts authorised by the manufacturer. The use of otherparts can invalidate any liability of the manufacturer for resulting damage. The operator ensures that maintenance, inspection and installation is performed byauthorised, qualified specialist personnel who are thoroughly familiar with the manual.