Industrial Generator Set Accessories - Kohler Power

1 DRemote Serial Annunciator III (RSA III)for KohlerrControllersDMonitors the Generator set equipped with one of the followingcontrollers:KPC 1000 Decision-Makerr3+Decision-Makerr550 Decision-Makerr3000 Decision-Makerr3500 Decision-Makerr6000 DAllows monitoring of the common alarm, remote testing of theautomatic transfer switch, and monitoring of the normal/emergency source for up to four ATS with any of the followingcontrollers:Decision-MakerrMPAC r750, 1200, and 1500 MPACr1000 and 1500 DConfiguration via a personal computer (PC) surfaces (white boxes in illustrations) for ModbusrRTU connections:RS-485 for serial bus networkUSB port. Connect a personal computer and use KohlerrSiteTechtsoftware to view events and adjust settings. *12-/24-volt DC Power supply120/208 VAC Power supply (available accessory)DMeets the National Fire Protection Association StandardNFPA 110, Level W x H x D, mm (in.).Surface Mounted:203 x 203 x 83 ( x x )Flush Mounted (Inside Wall):203 x 203 x 76 ( x x )Flush mounting plate W1: 254 ( )* SiteTechtsoftware is available to Kohlerauthorized distributors a registered trademark of Schneider Generator Set AccessoriesRemote Serial Annunciator III (RSA III)Surface MountedFlush MountedWWW1 DHHRSA IIIRSA III with Four ATS ControlsFailureRSA III with a Single ATS ControlG6-139 2/14G6-139 2/14 Fault and Status ConditionsFault LEDsFault HornSystemReady LEDG eneratorRunning LEDC ommunicationStatus LEDO vercrank ShutdownRedOnRedOffGreenHigh Engine Temperature Warning *YellowOnRedGreenGreenHigh Engine Temperature ShutdownRedOnRedOffGreenLow Oil Pressure Warning *YellowOnRedGreenGreenLow Oil Pressure ShutdownRedOnRedOffGreenOverspeed ShutdownRedOnRedOffGreenEmergency Stop *RedOnRedOffGreenLow Coolant Level/Aux.

2 ShutdownRedOnRedOffGreenLow Coolant Temperature *YellowOnRedOffGreenLow Cranking VoltageYellowOnRedOffGreenLow Fuel Level or Pressure *YellowOnRedGreen or OffGreenNot-In-AutoRedOnRedGreen or OffGreenCommon FaultRedOnGreenGreen or OffGreenBattery Charger Fault (1) *YellowOnRedGreen or OffGreenBattery Charger Fault (2) *YellowOnGreenGreen or OffGreenHigh Battery Voltage *YellowOffGreenGreen or OffGreenLow Battery Voltage *YellowOffGreenGreen or OffGreenUser Input #1 (Warning)YellowOffGreenGreen or OffGreenUser Input #1 (Shutdown)RedOnGreenOffGreenUser Input #2 (Warning)YellowOffGreenGreen or OffGreenUser Input #2 (Shutdown)RedOnGreenOffGreenUser Input #3 (Warning) (1)[YellowOffGreenGreen or OffGreenUser Input #3 (Shutdown) (1)[RedOnGreenOffGreenUser Input #4 (Warning) (1)YellowOffGreenGreen or OffGreenUser Input #4 (Shutdown) (1)RedOnGreenOffGreenUser Input #5 (Warning) (1)YellowOffGreenGreen or OffGreenUser Input #5 (Shutdown) (1)RedOnGreenOffGreenEPS Supplying LoadYellowOffGreenGreenGreenCommunicatio ns Status (Fault mode) OffGreen or RedGreen or OffRedATS Fault (RSA III with ATS Controls only)RedOnRed or YellowGreen or OffGreenGreen LEDs appear as steady on when LEDs slow flash when activated except steadyon with EPS supplying load and high battery LEDs slow flash when activated except fast flash with loss of communication and indicating lights for status, warning, and/or source with circuit protection: 12- or 24-volt DCDP ower source with120/208 VAC, 50/60 Hz adapter (option)DPower draw: 200 mADHumidity range: 0% to 95% noncondensingDOperating temperature range: --20 Cto+70 C(--4 F to +158 F)DStorage temperature range: --40 Cto+85 C(--40 F to +185 F)DStandards.]]

3 DNFPA 110, level 1dUL 508 recognizeddCE directivedNFPA 99dENS 61000--4--4dEN6II-4-4 fast transient immunityDRS-485 Modbusrisolated port @ kbps(default is kbps)DUSB device portDNEMA 1 enclosure(1) All Generator set controllers except Decision-Makerr3+ controller.(2) Decision-Makerr3+ controller only.* May require optional kit or user-provided device to enable function andLED indication.[Digital input #3 is factory-set for high battery voltage on theDecision-Makerr3+ a registered trademark of Schneider Controls(RSA III with ATS controls only)DATS position LED (normal or emergency)DPower source indicator LED (normal or emergency)DATS fault LEDDKey-operated lock/unlock switch for Test featureDTest pushbuttonNFPA RequirementsDNFPA 110 compliantDEngine functions:dHigh battery voltage warning *dHigh engine temperature shutdowndHigh engine temperature warning *dLow battery voltage warning *dLow coolant level/aux. shutdowndLow coolant temperature warning *dLow cranking voltagedLow fuel warning (level or pressure) *dLow oil pressure shutdowndLow oil pressure warning *dOvercrank shutdowndOverspeed shutdownDGeneral functions:dAudible alarm silencedBattery charger fault *dLamp testdMaster switch not-in-autoG6-139 2/14 Fault and Status LEDs and Lamp Test SwitchAlarm sounds giving a minimum 90 dB at m( ft.)]

4 Audible alarm when a warning or shutdown faultcondition exists except on high/low battery voltage or EPSsupplying LED on lamp test switch lights whenalarm horn is deactivated by alarm silence Silence test switch quiets the alarmduring servicing. The horn will reactivate upon additional LED lights when ATS fails to Charger lights if battery chargermalfunctions. Requires battery charger with alarm Voltage flashes if battery or chargingvoltage drops below preset level. LED lights steady if batteryvoltage exceeds preset lights when a single or multiplecommon faults LED lights indicatingannunciator communications functional. Red LED indicatescommunication Supplying lights when the Emergency PowerSystem (EPS) Generator set is supplying output current(Decision-Makerr550, 3000, 3500, and 6000 controllers) orwhen transfer switch is in the emergency position(Decision-Makerr3+ controller).Emergency lights and engine stops whenemergency stop is made.

5 May require a local emergencystop switch on some Decision-Makerr3+ lights when Generator set is Engine LED lights if engine has shutdown because of high engine coolant temperature. YellowLED lights if engine coolant temperature approaches shutdownrange. Requires warning sender on some Test (Switch).Switch tests all the annunciator indicatorLEDs and Coolant lights when engine coolant levelis below acceptable range on radiator-mounted Generator setsonly. When used with a Decision-Makerr3+ controller, the LEDindicates low coolant level or an auxiliary fault user-supplied low coolant level switch on remoteradiator Coolant lights if optional engine blockheater malfunctions and/or enginecoolant temperature is toolow. Requires prealarm sender on some Cranking lights if battery voltage dropsbelow preset level during engine Fuel (Level or Pressure).LED lights if fuel level in tankapproaches empty with diesel models or fuel pressure is low ongas models.

6 Requires customer-supplied Oil LED lights if Generator set shuts downbecause of insufficient oil pressure. Yellow LED lights if engineoil pressure approaches shutdown range. Requires warningsender on some In lights when Generator set master switch is inRUN or OFF/RESET lights and cranking stops if engine does notstart in either continuous cranking or cyclic cranking lights if Generator set shuts down because ofoverspeed LED lights when Generator set masterswitch is in AUTO position and the system senses no LED indicates system Digital Inputs #1--# five digitalauxiliary inputs (warnings or shutdowns). Individual red LEDsflash when a fault occurs or the status changes. User-defineddigital inputs are selected via the RSA III master for localorremote( Generator set or ATS). The user-defined digital inputcan be assigned at the controller or via PC using SiteTechtsetup (Shown with RSA III with ATS Controls)Local Single (Master) ConnectionA single RSA III connects directly to the controller scommunication port with an RS-485 setcontrollerRemoteannunciator(master)Co mmunicationModule(Decision-Makerr3+ only)Transfer SwitchUse RS-485,see Note*Note*:Use RS-485 for a total of up to 1220 m (4000 ft.)

7 Maximumfrom the first device to the last Multiple (Master/Slave) ConnectionsA single RSA III master connects directly to the controller scommunication port with an RS-485 cable. Additional RSA IIIslaves can connect to the single master RSA III. Status of theRSA III master is annunciated on the RSA III slave setcontrollerRemoteannunciator(master)Re moteannunciator(slave)Remoteannunciator( slave)Transfer SwitchUse RS-485,see Note*Use RS-485,see Note*CommunicationModule(Decision-Makerr 3+ only) 2014 by Kohler Co. All rights BY:G6-139 2/14 Modbusr/Ethernet, Single Master or Multiple Master/Slave Connections(Shown with RSA III with ATS Controls)An RSA III master communicates with a controller and RSA IIIslaves through an Ethernet network. A Modbusr/Ethernetconverter is required for each RSA III and controller. RS-485cable connects the RSA III to the converter. Category 5e(Cat 5e) network cable connects the Modbusr/Ethernetconverter to the :Combining RSA III remote annunciators with the RSA IIand RSA 1000 is permissible provided that the masterremote annunciator is an RSA III remote *:Use RS-485 for a total of up to 1220 m (4000 ft.)

8 Maximumfrom the first device to the last SetControllerRemote Annunciator(Master)CommunicationModule(D ecision-Makerr3+only)EthernetRemote Annunciator(Slave)Modbusr/EthernetConver terModbusr/EthernetConverterRemote Annunciator(Slave)Modbusr/EthernetConver terTransferSwitchModbusr/EthernetConvert erUse RS-485,see Note*Use RS-485,see Note*Use RS-485,see Note*Use RS-485,see Note*Use RS-485,see Note* Accessories - Power source adapter kit 120/208 VAC, 50/60 converter GM41143-KP2 for serial toEthernet module GM32644-KA1 or GM32644-KP1 isrequired with Decision-Makerr3+ a registered trademark of Schneider Power SystemsAsia Pacific Headquarters7 Jurong Pier RoadSingapore 619159 Phone (65) 6264-6422, Fax (65) 6264-6455 Availability is subject to change without notice. Kohler Co. reserves theright to change the design or specifications without noticeand withoutanyobligation or liability whatsoever. Contact your local Kohlerrgeneratorset distributor for CO.

9 , Kohler , Wisconsin 53044 USAP hone 920-457-4441, Fax 920-459-1646 For the nearest sales and service outlet in theUS and Canada, phone