INSTALLATION INSTRUCTIONS 17 - SeaStar Solutions

1 HydraulicPowerAssistforSeaStarSteeringSy stemsIncluding:Beforeyoudoityourway, ST AL LAT IO N IN STRUCTIONSANDOWNER 'S MANUALw w w . s e a s t a r s o l u t i o n s . c o mSEVENTEENPOINTTWOISO9001 Pow er Assist fo r SeaStarSystemsiThr oughout thispublication , War ningsand Cau tio ns (a cco mp anie d by theInt ern atio nal Haz ard Symbo l) are used to ale rt the man ufa ct ure r orins ta ller to spe cial in st ru ct ion s con cern ing a particula r se rviceorop er atio n that may be ha zard ous if pe rf ormed inco rrectlyor care le ve ThemCa re fu lly!These safety aler tsalo ne, ca nnot elim in ate the ha zard s tha t theysignal.

2 Str ict com plia nce to the se specia l in stru ctions when perf orm ingth e in sta llation and main ten ance plus co mmon se nseop er ation are majorac cide nt preventio n meas ures .No ticeto BoatMan uf ac tu reror InstallerHazardsor unsafepracticeswhichCOULD resultinminorinjuryorproductor NHazardsor unsafepracticeswhichCOULD resultinseverepersonalinjuryor GImmediatehazardswhichWILL resultinseverepersonalinjuryor RInformationwhichisimportantto properinstallationormaintenance,but isnot TICECle an ing flu ids con ta in ing am mon ia , acids or an y oth er cor ro sivein gre die nt s MUSTNOTbe used fo r cle aning any part of th isHy dra ulic St ee ring Syst em.

3 Failu re to comply will cau se ser io usda mageto the st ee ring syst em , resul ti ng in possi bl e loss ofst ee ri ng , ca usi ng pr ope rty dam ag e, pe rso nal in jury and /or death .WARNINGHe lp pro tect yo ur boa tin g enviro nme nt by ensu rin g th at all used oilis dis po sed of pro pe rl ICENOT ICEDon' t genuineSeaStar partsonly! Sea Sta r Helm s Sea Sta r Cylinders Sea Sta r Hose s Sea Sta r OilSu bs tit ut ing non Se aS ta r parts in any part of th e Se aSt ar hyd ra ulicste er ing sys te m, ma y serio us ly co mp ro mis e sys te m perf orm an easeensureth is manual is left on bo ard theboa t for rin e Can ada Ac qu isi tio n In c.

4 DBA Se aS ta r So luti on s is referr ed toas Se aS ta r Sol uti on s th ro ug ho ut this pub li ca tio R HydraulicsiiIN TR ODUCTIONI ndexBef ore Op era tin g Your Bo .. 1 Compat ibility/T oo ls/ Specificatio .. 2 How The Syst em Works .. 3 ThingsYou Ne ed to Kn ow .. 4 Bef ore Sta rtin g .. 4 Sys temIn st alla tio n Overview .. 5 Speci fi c In stal la tio nOutboard Fro nt Mo un t & .. 6 SideMount& Splash we ll Moun t Cy lind ers .. 9 Inboard & St ern dr ive .. 10 Aut opilotCo nn ect ion .. 11 Elect ric al Ins ta llat ion .. 12 Pow er PurgeFillingan d Pur gin .. 14 ManualFilling an d Pur .. 15Tr oublesho ot ing .. 21 Acce ss ori es.

5 23 Mounting Te mp lat es .. 25 War ra nty .. 29 Befor e pro ce eding wi th th e in st al la tion, readtheseins tr uc tio nsth orou gh ly. SeaS tar So lu ti on s can no t acc ept responsib il ity forinst all ati on s wh er e ins truc tion s ha ve not been fo ll ow ed, wheresu bs ti tut e part s ha ve bee n use d, or mo dif ic at io ns have be enma de to our produ ct s. War rant y ma y be void if pro duc ts otherthanSeaStar So lutio ns prod uctsare use d with to a small amoun t of in tern al hydra ulic slip, a "ma ste r spoke:or "cen ter ed " ste er ing whe el ca nnot be main tain ed wit h a HydraulicSt eer ing Sy stem . Fo r bes t res ults , us e an eq ual dis ta nce sp okesteer ing wh ee NOTuse a wi re co il typ e tri m swi tc h wi th a hyd ra ul ic ste erin gsyst em.

6 Wi re co il ca n windup tig ht aroun d the stee ri ng whe elshaf t and pr eve nt fu rth er stee ri ng!PR O Tr imof fe rs fingert ip trim or ja ckp la te con tr ol wit h a colu mn -mounted sw itch , en abling you to ke ep bot h han ds on the st ee ringwheelandcon cent rat e on your driv ing. PRO TrimPT1000co nt rolstri m or jac kpl ate onl y. PRO Tr im Du al PT20 00 co ntro ls both fu nctio ns .NOT ICEWARN INGTh is inst al latio n manual cover sthe enti re , SeaStar and Se aSt arPR O PA Se ries. Not es ar e mad e,whe n re quire d, to coveranydif fe ren ces bet ween the partnu mb ers .NOT ICESeaS ta r PR O PowerAssistunits are to be use d wi th Sea Sta r PROHel ms ONLY!

7 WARN INGThe following Pow er Assis t Unit s are cov er ed in th is in st alla tio 1200-2, PA 1225-2and PA er Assist fo r SeaStarSystems1 Ens ure tha t th e fo llow ing ch eck lis t is ca rrie d out1 With the P/ A un it "OFF " (ignit ion off) perf or m a sys tem pre ssu rete st by tur ning the helm all the wa y to ha rd over an d th en fo rci ngth e he lm anot her one quart er to one half turn past the sto p poin sp ect the follo wingareas for le Ins pecthelmfitt in gs- Ins pectP/A fitt ings- Ins pectcy lind er fittingsLoo k for evide nce of a le ak. Thiste st is to be done in BO THdire ctio ns. An y le ak tha t is notice d will need to be repa ire dbef ore op er at ing the boa nf irm th at extr ud ed nylo n tu bin g ha s NOTbe ensubs titu ted fo r Sea St ar/SeaSta r PR O Hyd ra uli c St ee rin g hose.

8 3 Con firm tha t the re is no in te rf eren ce betw ee n the ste erin gcylin der and the tr an som, sp la shw ell or jackp lat e or an ycom bin at ion of th es e parts by perf orm in g th es e sim ple st ep s: If ins talle d on an ou tb oar d engin e, with the en gin e fully tit led,turn st ee rin g fro m ha rd ove r to hard ove r and con fir m th at NOint erf ere nce occurs . If yo u ar e usin g a hydra ulic ja ck pla te thisals o mu st be pe rformed at the to p and bot to m positio n of thejack plat e.(I f int erf erence is present, it MU STbe elimin at edwit h trim limit ing switch es and/ or ja ck pla te restrict ors. Con ta ctJa ck plat e manufa ctu re r for advice if requ ir ed.)

9 Con firm tha t the ste er ing cy lin der ca n be stro ke d fully in bot hdir ect ion s as we ll as full tilt and trim wit ho ut st re tch in g and /orkinking the hy dr au lic hoses. Conf irm th at the hydr aul ic hose /t ub e are not su bj ected to ch afi ng ,ru bb ing or st re tch ing. Str etch ed, kin ke d or cha fed ho se /tu be willfail ov er a per iod of timele adin g to lo ss of steer ing co nt BOATFai lu re to co mp ly wi th th e above ma y resu lt in loss of ste erin gcon tro l, lea di ng to col lisi on wi th obsta cl e(s), ej ectio n fro m ve sselresul tin g in pr op er ty dam ag e and /o r per so nal inj ury or dea e Sea Star P/ A un it has be endesi gned and tes ted for us e wit hMar in e Hyd raulicSte erin g is not rec ommendedfor anyot her t complyin g wi thth is warning mayresultinpro per ty dama ge and/orpe rso na l inj ury or deat retch ed , kink ed or ch afe d hose wi ll fa il ove r a per io d of tim en working in an ar ea wh ere fume s fro m fue l are prese nt, allo wthe fum es to di spe rse com pl ete ly BEF OR E doi ng any ele ctricalcon ne cti on to the ba tte ry.

10 Fai lur e to do so may resu lt in anexp lo sio n and or fi re .WARNINGIf powe r to th e uni t is lost, th e Se aStar Po wer Assi st an d Sea StarPo we r Ass ist PRO wil l rev er t to ma nual stee ring , re quirin g su bs ta n-ti ally mo re effo rt to tu rn th e wh eel .CAU TIO NSE AS TARPOWERASS IST 12 /24V (PA12 00-2 AND PA1 225-2 ) 12 /24 Volts(automaticallyrecognizes) 10 00 psi MAXsy stempea k pressure(5 00 psi workingloads) Reliefpressure20 00 psi MAXCur rentDraw = 50 amps Typical currentdraw= ~ 3 amps Purpleignitionwire MAXcur rentdraw= 1 ampSE ASTARPROPOWER ASS IS T, 12 /24V(P A1 315-2) 12 /24 Volts(automatically recognizes) 15 00 psi MAXsy stempeakpressure(5 00psi workingloads)