Transcription of INSTALLATIONINSTRUCTIONS …
1 Beforeyoudoityourway,pleasetryitourway4 INS TAL LATIO N IN STRUCTIONSAN D OWNE R'S MANUALw w w . s e a s t a r s o l u t i o n s . c o mFOURISO90011250V,1275V&1350 HydraulicSteeringSystemsCAPILANOH ydraulicsThe Capilano helm s are the sm oot he st and most efficie nt hy drau licst eering sy stem s av aila ble . The y have been de signe d for norma lpleasure an d co mm ercial boat use wh ere sta ndard riggingar ran ge men ts are us ed .Bef ore pro ce ed ing with the ins ta lla tio n, read th es e in str uct io nsthor -oug hly . SeaSta r Sol utio ns cannotaccept res po nsib ilit y for ins tal lationswher e instructi ons have not beenfollo wed,wheresubs ti tut e par ts havebeenus ed, or whe re mod if ic at io ns hav e been made to our ecis ion built pr od uct ma y not fu nct ion pro per ly if dirt orcont aminatio n are in tr od uce d in to th e a smallamount of in ternal oil slip, a "maste r spoke" or"center ed" st eeringwheelcannot bemaintain ed witha hydraulicst eering sy stem.
2 For best results, usean equaldis tancespokest eering temDiagr am .. 2 Mounting th e .. 4 Cylinder In st alla tio n .. 5Tu bingIns ta llat ion .. 11 Sys temCon ne ctio n .. 12 Filling and Pur .. 13 Maint .. 17Tr oubleShootin g Guid e .. 18 Tec hnicalInfo rm at ion .. 20St ate mentof Lim ite d Wa rr an ty .. 21 Ret ur n Good s Procedur e .. 21 NOT ICEInde xInt roductionThro ugh out this publication , Warnin gs an d Ca utio ns (accompan ied by th eIn ter na tion al Haz ar d Sym bo l) ar e used to ale rt th e ma nu factu rer orinst allerto sp ecialin str uct ion s con ce rn in g a pa rticu la r se rviceor ope ra tiontha t may be ha zar dou s if perfo rmed in correctlyor care le ser ve ThemCar eful ly!
3 These sa fet y aler ts alon e, ca nnot eliminate the hazard s th at th ey sign rict complianceto th esespe cia l ins tru ctio ns wh en pe rfo rmingth einst allat ion andma inte nan ce plu s co mmon sens e op era tionare majoraccident pr evention mea sur Boat Manufact ur eror InstallerHazardsor unsafepracticeswhichCOULDre sult in min orinjuryor NHazardsor unsafepracticeswhichCOULD resultinseverepersonalinjuryor INGI mmediatehazardswhichWILL resultinseverepersonalinjuryor GE RInformationwhichisimportantto properinstallationormaintenance.
4 But isnot IC ECl ean in g flu id s co nta in ing ammonia, acids or an y oth er co rro siveing redi en ts MU ST NOTbe use d for cleaning any part of th isHy draulic Ste er in g System. Fa il ure to comply wi ll cause se ri ousdam ag e to th e ste er in g system, resu lti ng in possib le loss ofst eeri ng , cau sin g pro pe rty dama ge , per son al inju ry and/o r INGH elppr otectyour boat ingenvironmentby ensuring th atall used oilisdisposedofpro ICEI nboardPoweredVessels1Ty pi cal InboardSteeringSyst emTR UNNIONMO UNTIN G FOO TTILLERARMCYLIN DERROD EN D BALLJOINTFILLAND VEN TSYSTEMHER EPORTLINE(LEFT)STARBOARDLINE(RIGHT)COMP ENSATINGLINE(MU ST HAVE GRADUALRISE)
5 ADDITIO NAL STEERING IS HELMMU ST BE FITTEDWITHA NON-VEN T ILIN G TO DO SO WILLRES ULT IN AN OIL ONCAPILANOH ydraulics2 HYDRAULICSTEERING1250V, 1275V& 1350 ToolsYo u will nee d the fo llow ing tools to co mp le te you r in stalla tio 125 0V & 1275 VSystems: He lm Mou nt ing Bo lt Ho les13/32"(10mm) dia . dr ill He lm Mou nt Ho les2-1/ 8" (540mm) dr ill3/4" (190mm) drillKeyhole Sa w 1/ 2" -5/8"Co pp er Tu be Flar ing Too l 1/ 2" -5/8"Co pp er Tu be Cu tte r 1/ 2" -5/8"Fla re Nu t Wr ench esFor 135 0 Systems: He lm Mou nt ing Bo lt Ho les3/8" (10mm) dia.
6 Dr ill He lm Das hb oar d Hole2-1/ 4" (60mm) dia . dr ill 5/ 8" -3/4"Co pp er Tu be Flar ing Too l 5/ 8" -3/4"Co pp er Tu be Cu tte r 5/ 8" -3/4"Fla re Nu t Wr enchTubi ng & Fit tingsThe us e of cop pe r tub ing is recom me nd ed. Th ere is noper for man ce subs tit ut e fo r rigid tubing. Fle xib le hose , no ma tte rwhat quality, will degr ad e yo ur ste erin g system s perf or mance tosomeex te nt . If flex ible ho se is req uire d, use a ho se that has aminim um 1000 PSI (70 bar ) opera tin g pre ssur e ra tin g, a burstpr ess ure rat ing of minim um 5000 PSI an d the lo west ava ilab levolumetric ex pa ns ion fa cto r, su ch as Ae roquip No.
7 2651orequ iva lent .Use seamle ss softan ne aled refr iger at ion co pper tu bing, typ e 1250 Vsys te ms us e 1/ 2" 1275 Vsys te ms us e 5/ 8" 1350sy st em s use 5/8" . fo r run s unde r 20 ft. (6m )For 1350sy st em s use 3/4" . fo r run s ove r 20 ft . (6m)SAE45 flar e fit tin gs sh ou ld be use tin g kit s for 1250V& 1275 Vsyst em s are ava ila ble fro m Sea St arSolutions /Fle xa tr ol and co nt ain bra ss SAE45 flar e fittin gs .HF5 590fit tin g kit, singlest at ion , fo r 1/ 2" co ppe r tu 591fit tin g kit, addit ion al sta tio 592fit tin g kit, singlest at ion , fo r 5/ 8" co ppe r tu 593fit tin g kit, addit ion al sta tio in g ki ts for 13 50 systems are no t av ailable fromSeaStar Sol hi gh qualityTeflon pipe thre adsea la nt mus t be use d on all pipeth read s.
8 Us e Loctite P. S. T. (P ipeSea lan t withTeflon) or eq uiva lent .CAUTI ONInboardPoweredVessels3 HYD RAU LIC ST EERING1250V, 1275V& 1350 Cyl inderHos e Kit sSing le Cyli nd er Installati on 1250V& o 18"(460mm) hose s are ava ilab le fro m Se aSt ar Solut ion ecif y part no . n Cyl in de r In sta ll atio n 1250V& hand le the va rio us mo un tin g co nfigu ratio ns of tw in cy linders, thefo llo wing cylin de r hose s are availa ble :HA 5732,on e ho se , 2 fee t (0. 6m)lo 5733,on e ho se , 3 fee t (0. 9m)lo 5734,on e ho se , 4 fee t (1.)
9 2m)lo 5735,on e ho se , 5 fee t (1. 5m)lo 5736,on e ho se , 6 fee t (1. 8m)lo hoses aresupplied withSAE1/2"fe malefla reswivelnuts .Twincy linder in st allations requir e fo ur (4)hoses fo r connectionstopor tandst ar boar d deliver y lines. Refer to Hose KitConnections, n Cyl in de r In sta ll atio n 0733,ho se kit 7004,dual cy lin der para lle l mo 0734,ho se kit 7005,dual cy lin der in -lin e 0884,ho se kit 7010,c/ w 15 fe et (4. 5m)lo ng hose andfitt ings , fo r par alle l or in- line moun r 1350sy ste min clude manifoldandfit tingsfo rconnectionto 5/8"copperor st eel tu no t conne ct copp er tu bedir ec tl y to cylinderfi tting s.
10 Sh or tsec ti on s of flexiblehose arereq uire d to all ow for cyl in de rmo veme nt whenthe til ler ar mtra ve ls through its ar ICENOT ICENOT ICECAPILANOH ydraulics4MO UNTINGTHE HELMH elms can be moun te d with the helm shaft hor izo nta l, ve rtical orany anglein bet we en .The he lm pum ps mus t alwa ys be mo unted wit h the fill port in theuppermo st po sit ion .Dir tandfo re ignmatt erintroducedin toth e ste er ing sy ste mduringinstallationor duringth e fillingand purgingmay cause malf unct emelyimpor tant . If in sta llatio n isinter rupte d,preventdustanddir tentr y intocomponentfit ting por er min e de sir ed mou nt ing lo ca tio n( s) for the helm pu mp (s ).
