INSTRUCTION MANUAL - Hobbico

1 WARRANTYG reat Planes Model Manufacturing Co. guarantees this kit to be free from defects in both material and workmanship at the date of purchase. This warranty does not cover any component parts damaged by use or no case shall Great Planes' liability exceed the original cost of the purchased , GreatPlanes reserves the right to change or modify this warranty without that Great Planes has no control over the final assembly or material used for final assembly, no liability shall beassumed nor accepted for any damage resulting from the use by the user of the final user-assembled product. By theact of using the user-assembled product, the user accepts all resulting the buyers are not prepared to accept the liability associated with the use of this product, they are advisedto return this kit immediately in new and unused condition to the place of THROUGH THIS INSTRUCTION MANUALFIRST.

2 IT CONTAINS IMPORTANT INSTRUCTIONSAND WARNINGS CONCERNING THE ASSEMBLYAND USE OF THIS Contents Copyright 20021610 Interstate Drive, Champaign, IL 61822(217) 398-8970, Ext MANUALUSAMADE IN TMLength:50" [1270mm] - lbs [2495 - 2948g] " [1492mm]Wing Area:742 sq in [ cm]Wing - oz/sq ft [ - g/sq cm]Radio:4-ch (4 servos)Engine:.40 - .51 two-stroke [ - 2-stroke].52 - .70 four-stroke [ - 4-stroke]INTRODUCTION ..SAFETY PRECAUTIONS ..DECISIONS YOU MUST MAKE ..Engine Recommendations ..ADDITIONAL ITEMS REQUIRED ..Radio Equipment ..Hardware and Accessories ..Adhesives and Building Supplies ..Optional Supplies and Tools ..IMPORTANT BUILDING NOTES ..COMMON ABBREVIATIONS ..KIT CONTENTS ..ORDERING REPLACEMENT PARTS ..BUILDING INSTRUCTIONS ..WING ASSEMBLY ..Assemble the Wing Joiners.

3 Join the Wing Panels ..Install the Aileron Servo Tray ..Install the Wing Bolt Plate ..INSTALL FUSELAGE COMPONENTS ..Install the Engine ..Install the Pushrod Tubes ..Assemble the Fuel Tank ..Complete the Engine & Fuel Tank Installation ..MOUNT THE WING TO THE FUSELAGE ..Mount the Wing to the Fuselage ..INSTALL THE TAIL COMPONENTS ..Join the Elevator Halves ..Align & Install the Stabilizer ..Install the Vertical Fin ..Install the Hinges ..INSTALL THE LANDING GEAR ..Mount the Main Landing Gear ..Mount the Nose Gear ..RADIO INSTALLATION ..Install the Radio Components ..Install the Pushrods & Control Horns ..FINAL ASSEMBLY ..Install the Wheels ..Install the Canopy ..GET THE MODEL READY TO FLY ..Check the Control Directions ..Set the Control Throws ..Balance the Model ( ) ..Balance the Model Laterally.

4 PREFLIGHT ..ENGINE SAFETY PRECAUTIONS ..AMA SAFETY CODE ..IMAA SAFETY CODE ..CHECK LIST ..FLYING ..Takeoff ..Flight ..Landing ..Congratulations and thank you for purchasing the GreatPlanes Easy Sport 40 ARF, with MonoKote covering! Thismodel has many features that are usually found only in kit-type aircraft. These features include: rod-in-tube pushrods,an adjustable glass-filled nylon engine mount, multiple colorcovering and high quality Great Planes hardware. Theconstruction technique that is used for this aircraft results ina model that is lighter and stronger than conventional, built-up balsa airplanes. The Easy Sport 40 ARF will provide anexcellent second aircraft to help build confidence and assistin perfecting your aerobatic Great Planes Easy Sport 40 ARF is similar to theoriginal Easy Sport 40 kit.

5 The Almost-Ready-to-Fly versionis stable enough to be a great second airplane, yet hasaerobatic capabilities which allows rapid advancement ofyour aerobatic skills. This Easy Sport has the same goodlooks and excellent stability at low speeds that can befound on the kit version and reflects the design expertiseand high quality standards of Great Planes the latest technical updates or MANUAL corrections tothe Easy Sport ARF visit the web site listed below andselect the Great Planes Easy Sport ARF. If there is newtechnical information or changes to this model a technotice box will appear in the upper left corner of the Your Easy Sport ARF should not be considered a toy, butrather a sophisticated, working model that functions verymuch like a full-size airplane.

6 Because of its performancecapabilities, the Easy Sport ARF, if not assembled andoperated correctly, could possibly cause injury to yourself orspectators and damage to You must assemble the model according to theinstructions. Do not alter or modify the model, as doing somay result in an unsafe or unflyable model. In a few casesthe instructions may differ slightly from the photos. In thoseinstances the written instructions should be considered as You must take time to build straight, trueand You must use an R/C radio system that is in first-classcondition, and a correctly sized engine and components(fuel tank, wheels, etc.) throughout the building You must correctly install all R/C and other componentsso that the model operates correctly on the ground and inthe YOUR MODEL,YOURSELF& THISIMPORTANT SAFETY PRECAUTIONINTRODUCTIONTABLE OF CONTENTS26.

7 You must check the operation of the model before everyflight to insure that all equipment is operating and that themodel has remained structurally sound. Be sure to checkclevises or other connectors often and replace them if theyshow any signs of wear or If you are not already an experienced R/C pilot, youshould fly the model only with the help of a competent,experienced R/C : Take your time and follow the instructions toend up with a well-built model that is straight and you have not flown this type of model before, werecommend that you get the assistance of anexperienced pilot in your R/C club for your first ll learn faster and avoid risking your model before youare truly ready to fly it. Your local hobby shop hasinformation about clubs in your area whose membershipincludes experienced addition to joining an R/C club, we strongly recommend youjoin the AMA (Academy of Model Aeronautics).

8 AMAmembership is required to fly at AMA sanctioned clubs. Thereare over 2,500 AMA chartered clubs across the other benefits, the AMA provides insurance to itsmembers who fly at sanctioned sites and events. Additionally,training programs and instructors are available at AMA clubsites to help you get started the right way. Contact the AMA atthe address or toll-free phone number below:Academy of Model Aeronautics5151 East Memorial DriveMuncie, IN 47302-9252 Tele. (800) 435-9262 Fax (765) 741-0057Or via the Internet at: is a partial list of items required to finish the EasySport 40 ARF that may require planning or decision makingbefore starting to build. 4 Channel Radio with 4 ServosThis is the list of hardware and accessories required tofinish the Easy Sport ARF.

9 Order numbers are provided in parentheses. Muffler Extension (some engines) (OSMG2616 .40 LA) Propellers (see engine instructions for sizes) 18 [457mm] Silicone fuel tubing (GPMQ4131) 1/4 [ ] Latex foam rubber for receiver andbattery (HCAQ1000)Note:Larger wheels than those included may be requiredfor operation on rough grass and AccessoriesRadio EquipmentADDITIONAL ITEMS REQUIREDE ngine RecommendationsThe recommended engine size range for the Easy Sport40 ARF is as follows:.40 to .51 to .70 four-strokeThe Easy Sport 40 ARF will fly well with any of therecommended engine sizes. For Hot Dogging andspeedy performance, we suggest either an .46 FX ora SuperTigre GS-45, both 2-stroke engines. An FS-70 Surpass II is a good choice for those who prefer 4-stroke YOU MUST MAKENOTE: We, as the kit manufacturer, can provide you witha top quality kit and great instructions, but ultimately thequality of your finished model depends on how youbuildit; therefore, we cannot in any way guarantee theperformance of your completed model, and norepresentations are expressed or implied as to theperformance or safety of your completed addition to common household tools and hobby tools,this is the short list of the most important items required tobuild the Easy Sport 40 Planes Pro CA andEpoxy glue are recommended.

10 1 oz. Thin Pro CA (GPMR6002) 1 oz. Medium Pro CA+ (GPMR6008) 6-Minute Epoxy (GPMR6045) 30-Minute Epoxy (GPMR6047) Hobby knife (HCAR0105) #11 blades (HCAR0211) Small T-pins (HCAR5100) Builder s triangle (HCAR0480) Straightedge with scale (HCAR0475) Masking tape (TOPR8018) Epoxy Brushes (GPMR8060) Mixing Sticks (GPMR8055) Small Phillips and flat blade screwdrivers Hand or electric drill Hobby saw (razor saw) Non-elastic monofilament or Kevlar fishing line Isopropyl rubbing alcohol (70%) Felt-tip pen Drill Bits: 1/16 ,3/32 ,7/64 ,1/8 ,1/4 [ , , , , ] Sanding tools and sandpaper assortmentHere is a list of optional tools mentioned in the MANUAL thatwill help you build the Easy Sport 40 ARF. Great Planes CG Machine (GPMR2400) Top Flite Precision Magnetic Prop Balancer (TOPQ5700) Top Flite Hot Sock iron cover (TOPR2175) Sealing Iron (TOPR2100) Heat Gun (TOPR2000) CA Debonder (GPMR6039) CA Applicator Tips (HCAR3780) R/C-56 Canopy Glue (JOZR5007) Threadlocker (GPMR6060) Builders Triangle Set (HCAR0480) (for fin alignment) Rotary tool such as Dremel Rotary tool reinforced cut-off wheel (GPMR8020) Dead Center Engine Mount Hole Locator (GPMR8130) Great Planes AccuThrow Deflection Gauge (GPMR2405)There are two types of screws used in this kit.